Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of mini distillation plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified mini distillation plant, welcome to get quotation from our factory.
Product Name
Mobile Mini-Vacuum Complete Distillation Plant (Mini Distillation Plant). It is a lightweight skid-mounted distillation and refining equipment developed for customers with small-capacity output. Mainly adopting batch operation mode, the highly-integrated whole unit requires no complex infrastructure. Specially designed for vacuum distillation and purification of small-batch oil materials and chemical waste, it is suitable for start-up factories, test projects and processing scenarios with scattered raw-material sources. Reference investment: Starting from USD 150,000.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Waste Engine Oil, Fuel Oil, Crude Oil | Waste Engine Oil, Fuel Oil, Crude Oil |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Work Pressure | Normal Pressure | Normal Pressure |
| 5 | Oil Yield | 85%~95% | 85%~95% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Power | 15-25kw/H | 15-25kw/H |
| 8 | Heating Method | Indirect Heating | Indirect Heating |
| 9 | Type of Installation | Without Foundation | Without Foundation |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 12 | Cooling Method | Cycling Water | Cycling Water |
| 13 | End Product | Non-standard Diesel Oil | Non-standard Diesel Oil |
| 14 | Manpower | 4-6/shift | 2-4/shift |
Features
Highly-integrated all-in-one skid-mounted structure:
The distillation kettle, condensation system, vacuum unit and heat-exchange components are all integrated on one single skid base. Pipeline connection and stand-alone commissioning are completed in-factory. On-site work only requires connection of water, power and heat sources to put the plant into production, greatly reducing on-site installation and welding workload.
Multi-stage adjustable vacuum & temperature-control system:
The Mini Distillation Plant is equipped with dedicated compact vacuum units with section-adjustable vacuum degree. Combined with multi-point temperature-measuring modules, it precisely controls the heating-up rate inside the kettle, effectively avoiding thermal decomposition of heat-sensitive materials and adapting to material processing across multiple boiling-point ranges.
Compact closed-loop safety design:
The whole system of the Mini Distillation Plant runs under slight negative pressure and is fitted with over-pressure relief safety components. Light-component oil-gas enters for condensation and recovery, while a small amount of non-condensable waste gas is collected and treated uniformly. Both manual and semi-automatic slag-discharge outlets are configured to lower safety risks during residue disposal and satisfy environmental-protection and safety specifications for small-scale projects.
Modular optional expansion interfaces:
Multiple functional expansion ports are reserved. Customers can optionally add feed pre-treatment units and product filtration & decolorization units at a later stage without modifying the main host structure. Equipment functions can be upgraded step-by-step according to project capital availability.
Advantage
Low initial investment and mild capital pressure:
The overall equipment cost is much higher than laboratory-grade devices yet far lower than large-scale industrial distillation production lines. It lowers market-entry thresholds and is ideal for start-ups and small-scale processing plants. A short payback period can be achieved with stable raw-material supply.
Easy relocation and site transfer:
Featuring an integrated skid-mounted base, the Mini Distillation Plant can be transported in standard containers and lifted and relocated as a whole. It can be moved along with raw-material sources without fixed factory construction, effectively cutting high logistics costs for long-distance raw-material transportation.
Fast material-switching & cleaning process:
Simplified internal structure with multiple quick-access manholes and flushing ports. Cleaning time is short when switching feedstocks. It flexibly processes waste engine oil, pyrolysis oil, crude glycerine, waste solvents and other types of materials.
High-part universality and low maintenance cost:
The Mini Distillation Plant extensively adopts standard-specification valves, instruments and pumps available on the open market. Spare parts can be purchased and replaced locally overseas. With simplified internal structure and few fault points, routine maintenance workload is limited.
Application Scenarios
- Start-up waste-oil processing projects: Small-scale waste-oil recycling stations and refining sections supporting small-size pyrolysis plants, purifying waste oil into qualified fuel products.
- Micro bio-energy projects: Crude glycerine purification and separation of various bio-based waste liquid for micro biodiesel workshops, matching bio-energy processors with limited production capacity.
- Small-batch chemical-recovery business: The Mini Distillation Plant recovers small-batch waste solvents in fine-chemical factories, extracts valuable components from waste liquid and realizes hazardous-waste volume reduction.
- Enterprise R&D bench-scale test projects: New-process trials and formula sampling within manufacturing enterprises, completing small-batch material distillation and purification to accumulate process data for subsequent scale-up production.
Packing & Shipping
- The skid-mounted main unit base is fully coated with anti-rust and anti-corrosion paint. All flange and instrument ports are sealed and protected with cover plates. Small-size supports and connectors are packed separately with anti-rust protection to prevent rusting and collision damage during sea transportation.
- Precision components including control cabinets, pressure sensors, solenoid valves and precision instruments are individually packed in shock-proof and moisture-proof solid-wood cases filled with cushioning materials. Shipping marks such as "Keep Dry" and "This Side Up" are printed on case exteriors.
- Tower internals, sealing gaskets, spare valves, pipe fittings and other scattered vulnerable parts are packed in separate bags, each attached with a parts-number list for checking and counting upon arrival.
- Complete sets of technical documents are delivered together with goods: skid-mounted general-assembly drawings, electrical schematic diagrams, operation manuals, and full-set import-export customs-declaration and clearance documents.
- Dimensions of the complete skid unit fit standard 40HQ containers for full-skid sea-freight loading.
FAQ
Q1: What is the standard processing capacity of the mini distillation plant?
A: The standard model features a daily throughput of 1 9 tons with custom tunable capacity. It mainly runs in batch mode, and can also be adjusted to semi continuous operation upon customer request.
Q2: What types of heat sources are compatible with the equipment?
A: It supports multiple heat sources including thermal oil furnaces, gas fired burners, biomass heating and steam. We will match the most suitable heating solution according to local fuel prices and availability at the customer's site.
Q3: How to guarantee stable operation for coking prone feedstocks?
A: The plant achieves low temperature distillation via high vacuum to reduce material heating temperature. An optional built in anti coking stirring assembly can be equipped to mitigate carbonized deposits on the kettle wall, making it suitable for coking susceptible materials such as crude glycerine and tire pyrolysis oil.
Q4: Is host replacement required if I want to add decolorization & filtration functions later?
A: No host replacement is needed. Expansion ports are reserved on the equipment. Functional upgrades can be realized by directly connecting the optional decolorization filtration module to reduce later stage renovation investment.
Client References
This mini vacuum distillation plant targets small-and-medium-sized processing enterprises as well as scientific-research & educational institutions worldwide. Our products have been exported to more than 20 countries and regions across Africa, Southeast Asia, the Middle East and Central Asia.
In Africa, most of our cooperative clients are start-up waste-oil recycling enterprises and small-scale tire-and-plastic pyrolysis factories. The equipment is deployed for small-scale refining of waste engine oil and pyrolysis oil. Many clients operate waste-resource-recycling businesses with this mobile skid-mounted unit without large-size factory buildings.
In Southeast Asia, we mainly serve micro biodiesel manufacturers for crude glycerine purification and waste-liquid recovery. The equipment meets practical local conditions of limited budgets and compact sites for small-and-medium-sized bio-energy projects.
Clients in the Middle East and Central Asia include small oil-field supporting processing plants and minor chemical factories for recovered slop oil and chemical waste solvents. These clients place high emphasis on complete documentation and closed-loop safety performance of the equipment.
Domestic clients cover R&D departments of new-material chemical enterprises and vocational colleges for process bench-scale tests and practical-skill teaching.
For clients with different raw-material compositions, site conditions and budgets, we are capable of delivering matched equipment configuration schemes, alongside supporting services such as raw-material process evaluation, utility requirement proposals and operation technical guidance.
Hot Tags: mini distillation plant, China mini distillation plant manufacturers, suppliers, factory
