Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of continuous tyre pyrolysis plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified continuous tyre pyrolysis plant, welcome to get quotation from our factory.
Products Description
Continuous Tyre Pyrolysis Plant
This Continuous Tyre Pyrolysis Plant is a full-automatic non-stop industrial complete pyrolysis system designed for large-scale tyre-resource-recovery industrial projects. It adapts to pre-processed tyre granules and rubber powder, with daily processing capacity of 15-50 tons per set. Operating in a sealed micro-oxygen environment, the whole system realizes 24-hour non-stop feeding, pyrolysis and slag-discharging, continuously producing fuel oil, high-purity carbon black, steel wire and combustible gas. Highly-automated, the plant greatly reduces manual intervention. It meets the requirements for large-scale and continuous production in solid-waste industrial parks and delivers efficient industrial-grade disposal of waste tyres.
| Continuous cracking equipment - key parameters | |
| Property name | Attribute content |
| Equipment capacity | 10~20 t/d,30~40 t/d,20~30 t/d,40~50 t/d,100 TPD |
| Mechanical test report | provided |
| Temperature range(°C) | 450~500 °C,500~540 °C |
| Processing technology | continuous process |
| Residence time | 60~80 min,40~60 min |
| Core selling point | high security level |
| Core components | Pressure vessels, pumps |
| Factory video inspection | provided |
| Warranty period | 1 year |
| Country of origin | Henan, China |
| Brand name | Otway |
| Raw materials | Cracking equipment |
| Raw materials | Waste tires, rubber, plastics |
| Final product | Tire plastic rubber cracking plant |
| Application areas | Converting waste plastic tires |
| Function | Tire plastic rubber cracking plant |
| After-sales service | Online support |
| Advantages | High efficiency |
| Machine type | Fully continuous |
| Marketing type | Product |
| Use | Domestic waste recycling machinery |
Features
Full-process sealed continuous feeding & slag-discharging system:
Adopts air-lock sealed feeding and slag-discharging devices. Feeding and slag-removal are fully sealed for continuous material conveying, preventing air ingress into the reactor. It ensures continuous production while eliminating potential safety hazards.
Gradient-sectional temperature-controlled pyrolysis furnace chamber:
The furnace is divided into pre-heating zone, pyrolysis zone and cooling zone with independent temperature control for each section. Materials go through heating, pyrolysis and cooling in sequence for sufficient pyrolysis reaction and reduced heavy-oil coking.
Sealed carbon-black cooling & conveying system:
High-temperature carbon black from pyrolysis is conveyed via sealed water-cooled channels without air contact. It is cooled and discharged directly to avoid carbon-black oxidation and ignition, and guarantees stable quality of finished carbon black.
Full-automatic DCS centralized-control system:
Temperature, pressure, rotating speed and feeding rate of the whole plant are integrated into the central-control console with centralized parameter display. Auto-alarm and interlock shutdown upon faults reduce on-site manual attendance.
Closed-loop waste-heat-recovery system:
Waste heat of high-temperature flue gas generated from combustible-gas combustion is recovered for raw-material pre-heating. Heat energy is recycled to cut fuel consumption of the whole plant.
Advantages
24-hour non-stop continuous production with stable capacity:
Different from batch-type equipment, there is no need for furnace shutdown-cooling or lid-opening charging. The unit can run sustainably for long periods with high hourly throughput, ideal for large-scale industrial production.
Sectional gradient temperature control for stable output quality:
Materials pass through different temperature zones sequentially to achieve sufficient pyrolysis. Indicators of oil and carbon black fluctuate slightly, facilitating further deep-processing and sales and lifting product premium.
Sealed air-lock feeding & discharging with outstanding safety & environmental-protection performance:
Air is fully isolated during feeding and discharging. No oil-gas escapes and no open-fire over-flow occurs. Controllable flue-gas emission makes it easier to pass environmental-protection audits for large-scale industrial parks.
Centralized DCS management for greatly reduced labour cost:
Only a small number of operators are required to supervise the whole plant. Frequent on-site manual operations are avoided. Fault interlock protection mitigates accidents caused by human mis-operation.
Recycled waste heat for lower operating energy consumption: Flue-gas waste heat from self-produced combustible gas pre-treats raw materials, cutting external-fuel consumption, lowering project OPEX and improving overall project profit margin.
Application Scenarios
- Large-scale solid-waste circular-economy industrial parks: National-level and provincial-level solid-waste industrial parks requiring massive waste-tyre consumption. The continuous plant satisfies demands for large-volume, long-term industrial-grade production.
- Overseas large-scale industrial-investment projects: For overseas industrial investors with sufficient capital and stable raw-material supply pursuing 24-hour continuous operation to build large-scale rubber-resource-recovery plants.
- Supporting projects for carbon-black deep-processing: Stable high-quality pyrolytic-carbon-black feedstock is required. Carbon black yielded by continuous plant features uniform quality and can be connected to carbon-black grinding and pelletizing deep-processing production lines.
- Rubber-waste disposal unit for hazardous-waste-treatment centres: Hazardous-waste disposal centres add tyre-pyrolysis sections for large-volume treatment of waste tyres and rubber hazardous waste, completing the plant-wide solid-waste disposal chain.
Packing & Shipping
Continuous Tyre Pyrolysis Plant is large-scale complete industrial equipment. All functional modules are split into multiple units for split bare-metal shipment. Continuous pyrolysis main reactor, air-lock feeding unit, sealed carbon-black cooling-conveying unit, DCS electric-control system, waste-heat-recovery device and oil-gas-purification system are transported separately. Protective blind plates are fitted on all flange interfaces and thread surfaces are coated with anti-rust grease.
DCS control cabinets, sensors and precision instruments are packed in thickened waterproof wooden cases. Seals, wear-resistant liners, wearing parts and special tools are individually packed in wooden crates. Steel-structure surfaces are coated with anti-rust primer plus two-layer industrial weather-resistant topcoat.
Standard modular units fit into 40HQ containers; extra-large structural components are delivered by bulk carrier. Lead-time for standard configuration: 90 days upon receipt of advance payment; 120 days for custom high-capacity versions equipped with advanced carbon-black-processing accessories. Full-range international trade terms including EXW, FOB and CIF are supported. Packing lists, equipment dimension-and-weight documents, general-layout drawings, civil-construction construction drawings and process-flow diagrams can be provided to assist overseas customers with customs clearance, plant civil-engineering and on-site modular assembly.
FAQ
Q1: What are the hard raw material requirements for Continuous Tyre Pyrolysis Plant?
A: Waste tyres must be pre shredded into tyre granules. Complete whole tyres cannot be fed directly. A supporting shredding and screening pre treatment section is required to guarantee stable feeding performance.
Q2: How many operators are required for the complete continuous plant?
A: Under DCS central control mode, 2 3 operators per shift are sufficient for normal production, mainly responsible for central control monitoring and site inspection. Mass on site labour is not needed.
Q3: Can the continuous type plant shut down for short term intermittent production?
A: Optimal working condition is long term continuous running. Frequent start stop operations are not recommended, as they will increase energy consumption and shorten service life of refractory linings.
Q4: What capacity of circulating cooling water system is required for the sealed carbon black cooling unit?
A: An industrial circulating cooling water system is required with water capacity matched to production capacity. Complete water consumption parameters will be provided during plant design for customer implementation according to drawings.
Q5: Is later stage maintenance of DCS control system difficult?
A: Mature general purpose industrial configuration system is adopted with widely available spare parts on the market. We provide full program backup as well as remote commissioning technical support.
Client References & Production Capacity
Domestically, we have served multiple circular-economy industrial parks, large rubber-recycling groups and hazardous-waste-treatment centres. Multiple ten-thousand-ton-grade industrial continuous tyre-pyrolysis projects have been implemented, with rich experience in project approval and supporting delivery for industrial-park projects.
Overseas projects have been delivered to the Middle East, Central Asia, Eastern Europe and South America for large-scale industrial investors. Multiple turn-key continuous pyrolysis-plant projects have been completed. On-site reference materials of running projects are available. Subject to prior coordination, interested customers may be arranged to visit commissioned operating sites.
Production Capacity Our factory owns heavy-duty large-equipment workshops equipped with heavy-duty plate-rolling, welding, heat-treatment and non-destructive-testing facilities. All procedures including cutting, welding, refractory-lining pouring and pre-assembly testing for continuous pyrolysis plants are finished in-house. Module debugging is completed before shipment. Strict quality control is implemented for pressure-vessel components and high-temperature wear-resistant parts. Custom-order services are available for continuous pyrolysis plants of different daily-throughput specifications.
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