Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of fully automatic pyrolysis plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified fully automatic pyrolysis plant, welcome to get quotation from our factory.
Product Name
Intelligent Industrial-Grade Fully Automatic Pyrolysis Plant-Digital Solid-Waste-to-Energy Conversion System (Industrial 4.0 Ready)
| Continuous cracking equipment - key parameters | |
| Property name | Attribute content |
| Equipment capacity | 10~20 t/d,30~40 t/d,20~30 t/d,40~50 t/d,100 TPD |
| Mechanical test report | provided |
| Temperature range(°C) | 450~500 °C,500~540 °C |
| Processing technology | continuous process |
| Residence time | 60~80 min,40~60 min |
| Core selling point | high security level |
| Core components | Pressure vessels, pumps |
| Factory video inspection | provided |
| Warranty period | 1 year |
| Country of origin | Henan, China |
| Brand name | Otway |
| Raw materials | Cracking equipment |
| Raw materials | Waste tires, rubber, plastics |
| Final product | Tire plastic rubber cracking plant |
| Application areas | Converting waste plastic tires |
| Function | Tire plastic rubber cracking plant |
| After-sales service | Online support |
| Advantages | High efficiency |
| Machine type | Fully continuous |
| Marketing type | Product |
| Use | Domestic waste recycling machinery |
Features
● Closed-loop sensing & monitoring system:
This fully automatic pyrolysis plant integrates comprehensive pressure and temperature sensors covering the reactor, condensers and exhaust outlets. Millisecond-level data feedback keeps the system steadily within the optimal pyrolysis efficiency temperature range of 450-540 °C.
● Adaptive feeding logic:
The equipment identifies density variations in raw materials and automatically adjusts screw rotation speed to prevent feeding blockages, realizing genuine 24-hour non-stop operation.
● Patented oil-gas liquefaction technology:
The fully automatic pyrolysis plant is equipped with high-efficiency vertical-horizontal combined condensation matrix that greatly expands heat-exchange area. It maintains superior oil-recovery purity even when processing plastic waste with complex compositions.
● Zero-carbon-leakage design:
The fully-enclosed slag-discharge system paired with water-seal devices effectively prevents smoke, dust and odor leakage. It delivers a clean working environment and meets the strictest on-site environmental-protection audit standards.
Advantage
● Extremely low labor-operating cost:
Full-automation logic replaces tedious manual valve operations. Only 1-2 patrol inspectors are required for the whole production line, cutting labor expenses by over 80% compared with conventional equipment.
● Stable return on investment:
Since the fully automatic pyrolysis plant precisely controls pyrolysis residence time (40-80 min), its oil yield rises by roughly 10%-15% versus semi-automatic machines, greatly shortening customers' static payback period.
● Full-lifecycle safety:
Built-in active pressure-relief logic and explosion-proof monitoring. The reactor adopts national-standard special steel such as Q345R. All welds pass ultrasonic non-destructive testing to guarantee industrial-grade operational stability.
Application Scenarios
This system is widely applied in regional tyre-recycling centers, oily-sludge treatment for oil exploitation and large-scale renewable-resource industrial parks. It directly produces high-calorific-value crude pyrolysis oil and industrial carbon black, helping enterprises achieve closed-loop conversion from waste to energy.
Packing & Shipping
We adopt professional protection standards for ocean-going shipment: core electrical cabinets are packed with shock-resistant vacuum packaging; reactors and other heavy components are secured with high-strength supports inside flat-rack or 40HQ containers. Full-set shipping videos and comprehensive customs-clearance document packages are provided.
FAQ
Q: Does the system support remote fault diagnosis?
A: Yes, online technical support is available via dedicated modules.
Q: What about continuous processing capacity?
A: Flexible capacity configurations from 30T to 100T per day are available.
Q: Do raw materials need washing?
A: Raw materials can go directly into pyrolysis once large stones and excessive moisture are removed.
Company Introduction & Production
As a world-leading supplier of solid-waste recycling technical solutions, we have over 20 years of R&D experience in waste-tyre and plastic resource-oriented pyrolysis. Our headquarters hosts a modern intelligent manufacturing base covering tens of thousands of square meters, equipped with advanced cutting, welding, rolling and final-assembly production lines. Backed by a strong R&D team, we hold multiple core patents for pyrolysis processes and possess authoritative international certifications including CE and ISO. Up to now, our pyrolysis systems have been successfully delivered to more than 50 countries across Southeast Asia, Africa, Eastern Europe and other regions. With reliable delivery quality and a complete global service network, we commit to providing customers with one-stop closed-loop services ranging from project planning to equipment operation. Choose this fully automatic pyrolysis plant and step into the new era of Industry 4.0 smart resource recovery.
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