Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of fully automatic tyre pyrolysis plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified fully automatic tyre pyrolysis plant, welcome to get quotation from our factory.
Product Name
Fully-Integrated Fully Automatic Tyre Pyrolysis Plant-High-Efficiency Automated Waste-Tyre Pyrolysis & Recycling Center
| Continuous cracking equipment - key parameters | |
| Property name | Attribute content |
| Equipment capacity | 10~20 t/d,30~40 t/d,20~30 t/d,40~50 t/d,100 TPD |
| Mechanical test report | provided |
| Temperature range(°C) | 450~500 °C,500~540 °C |
| Processing technology | continuous process |
| Residence time | 60~80 min,40~60 min |
| Core selling point | high security level |
| Core components | Pressure vessels, pumps |
| Factory video inspection | provided |
| Warranty period | 1 year |
| Country of origin | Henan, China |
| Brand name | Otway |
| Raw materials | Cracking equipment |
| Raw materials | Waste tires, rubber, plastics |
| Final product | Tire plastic rubber cracking plant |
| Application areas | Converting waste plastic tires |
| Function | Tire plastic rubber cracking plant |
| After-sales service | Online support |
| Advantages | High efficiency |
| Machine type | Fully continuous |
| Marketing type | Product |
| Use | Domestic waste recycling machinery |
Features
● Tyre-dedicated automatic feeding:
This fully automatic tyre pyrolysis plant is equipped with heavy-duty belt-type lifting feeder, enabling high-speed spill-free automatic loading for shredded tyre chunks or whole tyres, eliminating heavy manual handling completely.
● Pneumatic carbon-black conveying system:
The core design adopts pneumatic slag-discharge logic. Carbon black generated from pyrolysis is automatically transported to collecting silos through fully-enclosed pipelines to achieve zero-dust emission inside the workshop and maintain a highly clean production environment.
● Dynamic high-temperature-resistant sealing technology:
Self-developed multi-layer flexible mechanical sealing system maintains excellent negative-pressure stability and prevents oil-gas leakage even under alternating conditions of high-speed reactor rotation and 500 °C high temperature.
● Real-time intelligent monitoring panel:
The fully automatic tyre pyrolysis plant integrates a full-range visualized interface for process parameters. Operators can retrieve historical oil output data, reactor pressure curves and temperature readings of each condenser with one click for precise process management.
Advantage
● Outstanding processing throughput:
Optimized pyrolysis-kinetics design enables 24-hour non-stop operation. A single production line can process up to 100 tons of waste tyres per day to meet capacity requirements of large-scale circular-economy industrial parks.
● Low-carbon operation with self-balanced energy:
Built-in high-efficiency non-condensable-gas purification tower delivers combustible gas with stable calorific value to feed the main furnace combustion system. Hardly any extra fuel is required during production, greatly cutting per-ton fuel-consumption costs.
● Superior high-oil-yield output:
Large-diameter three-stage series-connected condenser towers greatly accelerate oil-gas liquefaction. Its oil yield is 3%-5% higher than ordinary equipment, bringing direct profit growth for customers.
● Industrial-grade safety compliance:
All pressure-bearing components are manufactured in strict accordance with pressure-vessel specifications. Liquid-seal anti-flash-back system and active emergency cooling loop are equipped to easily pass strict industrial-safety inspections worldwide.
Application Scenarios
It mainly serves centralized waste-tyre collection centers, reclaimed-rubber industrial bases and internal solid-waste recycling projects of large mines and transportation companies. The system converts waste tyres into high-added-value fuel oil, crude carbon black and high-tensile steel wires for wide-ranging industrial manufacturing sectors.
Packing & Shipping
We follow strict ocean-going modular packaging standards: large reactor bodies go through surface rust removal and multi-layer bubble anti-corrosion wrapping; precision electrical components are sealed inside reinforced fumigation-free wooden cases. Transportation via open-top (OT) containers and heavy-duty flat-rack containers is supported to guarantee equipment stability during long-distance transoceanic shipment.
FAQ
Q: Do steel wires need to be removed from waste tyres in advance?
A: This fully automatic system supports pyrolysis with steel wires inside. Carbon black and steel wires can be automatically separated by pneumatic sorting after processing.
Q: What about failure rate during continuous operation?
A: The system features redundant design and self diagnosis function. Key transmission parts adopt heavy gauge thickened steel, with maintenance intervals reaching over 6 months.
After-sales Service
We provide one-year global warranty for core structures plus 24/7 digital after-sales support. Upon equipment purchase, our senior expert engineering team will be dispatched to your country for full-range installation guidance and staff safety-operation training. Fast spare-parts supply support is available for the whole service life. Invest in this fully automatic tyre pyrolysis plant to unlock profitable waste-tyre resource recovery business.
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