Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of distillation pilot plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified distillation pilot plant, welcome to get quotation from our factory.
Product Name
Distillation Pilot Plant Compact skid-mounted integrated rectification pilot-scale complete test equipment, specially developed for process R&D and small-batch material tests. It integrates small-size distillation column, reboiler, condenser, vacuum system, sampling unit and data-acquisition module. It obtains operating parameters under actual working conditions and provides reliable design basis for subsequent large-scale industrial-grade units. Reference Investment: 150,000 USD
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Waste Engine Oil, Fuel Oil, Crude Oil | Waste Engine Oil, Fuel Oil, Crude Oil |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Work Pressure | Normal Pressure | Normal Pressure |
| 5 | Oil Yield | 85%~95% | 85%~95% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Power | 15-25kw/H | 15-25kw/H |
| 8 | Heating Method | Indirect Heating | Indirect Heating |
| 9 | Type of Installation | Without Foundation | Without Foundation |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 12 | Cooling Method | Cycling Water | Cycling Water |
| 13 | End Product | Non-standard Diesel Oil | Non-standard Diesel Oil |
| 14 | Manpower | 4-6/shift | 2-4/shift |
Features
Skid-mounted Integrated Design:
Core equipment is centrally arranged on a common base skid. Pipes and valves are pre-installed. Only utility connection is required after delivery to start tests, reducing on-site installation workload.
Multiple On-line Sampling Points:
Sampling ports are set at feed inlet, middle column section, column top, column bottom and side draw-off positions. Sampling can be performed anytime during tests to detect component changes and record full-process material data.
Refined Data-acquisition System:
It collects key process parameters in real-time including temperature, pressure, vacuum degree, reflux ratio and feed flow rate. Data can be stored and exported to facilitate subsequent process analysis and industrial scale-up calculation.
Flexible Switchable Operating Conditions:
Multiple operation modes including atmospheric pressure, negative pressure, batch and semi-continuous can be quickly switched. Key process conditions such as reflux, temperature and vacuum can be repeatedly adjusted under small-throughput conditions.
Complete Safety Protection Configuration:
Equipped with over-temperature & over-pressure interlock protection and pressure-relief components. It adapts to variable working conditions of scientific research tests and avoids operation risks during commissioning.
Advantage
Reliable Basis for Process Scale-up:
It directly simulates distillation working conditions of real feedstock. Compared with software simulation, the pilot plant generates actual operating data and greatly lowers risks of design errors for industrial projects.
Small Footprint & Flexible Deployment:
The compact skid-mounted unit can be placed in laboratories or factory test workshops without large-scale civil-work support.
Low Material Consumption: Designed for low-throughput tests, only a small quantity of raw materials is consumed per run. It effectively cuts R&D raw-material costs for expensive or scarce test materials.
Convenient Commissioning & Rapid Process Iteration:
Multiple comparative tests can be completed within short cycles for fast screening of optimal operating parameters and shortening R&D cycles for new processes.
Multi-purpose & Strong Compatibility:
A single unit supports tests for oil products, organic solvents, mixed chemical materials and more, eliminating repeated procurement of multiple test sets.
Capable of Small-batch Sample Production: Besides process tests, it can directly produce small-volume high-purity samples for downstream detection and evaluation.
Application Scenarios
- R&D & Verification for New Processes: Enterprises and research institutes develop new fractionation processes, verify formulas and operating conditions, and acquire basic data for industrial projects.
- Raw-material Adaptability Test: Conduct pilot-scale tests for newly-purchased crude oil, waste oil and mixed chemical feedstock. Evaluate processing feasibility and determine parameter specifications for large-size equipment.
- Experimental Platform for Universities & Research Institutes: Used for teaching and scientific research to carry out rectification-related experiments and accumulate practical gas-liquid mass-transfer data.
- Pre-test before Industrial-unit Revamping: Simulate revamping schemes with pilot plant prior to old-plant technical renovation, predict revamping effects and reduce investment risks of technical transformation.
- Small-batch Trial Production of New Products: Suitable for preparing small-volume purified samples in fine-chemical and solvent industries for product-performance testing and customer sample delivery.
Packing & Shipping
The complete pilot skid-mounted unit is encapsulated with fixed base and anti-rust treatment for skid body. Precision instruments, sensors and electric-control modules are independently packed in shock-resistant and moisture-proof wooden cases. Matching pipe fittings, sealing parts and tools are packed by category. Packing list, equipment dimension-and-weight sheets, assembly drawings, operation manuals, material certificates, test reference schemes and full-set customs-clearance documents are provided. Trade terms of EXW, FOB and CIF are supported. The skid is compatible with container ocean shipment to guarantee intact delivery of precision test equipment.
FAQ
Q1: Can data obtained from pilot tests be directly scaled up for industrial scale equipment?
A: Pilot tests deliver basic operating parameters of real materials. Our engineers carry out process scale up calculation combined with pilot data for designing industrial distillation units.
Q2: Can test materials be replaced afterwards?
A: Yes. Different materials can be tested after cleaning and displacement. Thorough cleaning of pipelines and column internals is required after processing high viscosity and coking prone materials.
Q3: What utility conditions are required for the pilot plant?
A: Heat source, cooling water and power supply are required; vacuum system is needed for partial working conditions. We will provide a complete utility requirement list for customers to prepare in advance.
Q4: What information is needed for customizing a pilot plant?
A: Feed composition, target separation requirements, planned operating pressure, batch throughput, and requirement for continuous or batch operation are needed to complete the design of pilot plant scheme.
Company Profile & Production
Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is located in Shangqiu, Henan Province. It is a distillation and test-equipment manufacturer integrating R&D, design, production, installation & commissioning, sales and after-sales service.
Our main products include skid-mounted distillation pilot plants, as well as complete industrial-grade equipment such as full-set distillation-column plants, waste-oil pyrolysis units, waste-oil distillation plants, chemical refining units and crude-oil distillation plants. We also undertake customization of various non-standard skid-mounted test equipment.
We have 5 senior technicians, 8 engineers and more than 70 professional-technical personnel. We possess complete capabilities for process development and equipment manufacturing covering lab-scale, pilot-scale and large-scale industrial-grade equipment, and strictly follow pressure-vessel manufacturing standards.
The workshop is fully equipped with plate-rolling, welding, heat-treatment and non-destructive-testing facilities. Every unit goes through joint commissioning before delivery. Our products have been exported to 32 countries and regions worldwide, serving chemical enterprises, research institutes and oil-refining projects. We have won recognition from domestic and overseas customers with reliable equipment performance and professional process scale-up technical services.
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