Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of small distillation plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified small distillation plant, welcome to get quotation from our factory.
Product Name
Horizontal Complete-set Small Waste-Oil Distillation & Refining Plant (Small Distillation Plant). Adopting a horizontal rotary distillation-kettle structure, this equipment is designed for atmospheric-pressure distillation and purification of waste engine oil, crude pyrolysis oil, crude oil and other oil materials. It features compact structure, small footprint and no requirement for complex foundation. The oil yield can reach 85%-95%. Ready for on-site commissioning and production directly, it serves as a cost-effective distillation-refining solution for small-and-medium-sized oil-processing factories.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Waste Engine Oil, Fuel Oil, Crude Oil | Waste Engine Oil, Fuel Oil, Crude Oil |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Work Pressure | Normal Pressure | Normal Pressure |
| 5 | Oil Yield | 85%~95% | 85%~95% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Power | 15-25kw/H | 15-25kw/H |
| 8 | Heating Method | Indirect Heating | Indirect Heating |
| 9 | Type of Installation | Without Foundation | Without Foundation |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 12 | Cooling Method | Cycling Water | Cycling Water |
| 13 | End Product | Non-standard Diesel Oil | Non-standard Diesel Oil |
| 14 | Manpower | 4-6/shift | 2-4/shift |
Features
Horizontal rotary distillation-kettle design:
The kettle body of the Small Distillation Plant is horizontally arranged and rotates at low speed, delivering even heating and large heat-transfer area. Oil materials keep tumbling inside the kettle to mitigate local overheating, coking and carbonization, and improve heat-utilization efficiency.
Indirect heating mode:
The Small Distillation Plant adopts indirect heating technology. Heat is transferred evenly through medium, avoiding direct flame impingement on the kettle body. It extends equipment service life and guarantees uniform heating as well as stable oil quality.
Atmospheric-pressure operation with circulating water cooling:
The whole plant runs under atmospheric-pressure conditions. A circulating-water cooling system is matched to condense and recover oil-gas. No extra high-pressure vessels are needed, which cuts procurement and maintenance costs.
Convenient slag-discharge design:
It is equipped with a moderately-automated slag-discharge structure for periodic residue removal. A crew of 2-4 workers per shift can supervise and operate the whole plant, with low operation threshold.
Advantage
High oil yield with tangible returns:
For feedstocks such as waste engine oil and crude pyrolysis oil, the Small Distillation Plant achieves an oil yield of 85%-95%. High raw-material utilization brings considerable profit calculated per ton of feedstock and enables fast return on investment.
Low threshold for project construction and quick pay-off:
Complex foundations and high-pressure vessels are not required. It has lenient site requirements and moderate investment, making it suitable for small-and-medium-scale investors with limited funds to launch oil-processing projects rapidly.
Multi-purpose with broad feedstock compatibility:
The Small Distillation Plant can process various oils including waste engine oil, crude pyrolysis oil and crude oil. It covers multiple businesses such as pyrolysis-oil refining, waste-oil regeneration and primary crude-oil processing, granting high equipment reusability.
Stable operation and easy maintenance:
The horizontal rotary structure plus indirect-heating design of the Small Distillation Plant reduces failure rates. The mature and reliable circulating-water cooling system requires few routine-maintenance tasks. Ordinary workers can operate it after simple training.
Application Scenarios
- Waste-engine-oil regeneration processing: Distill and refine waste engine oil and waste lubricating oil to separate moisture and impurities, produce base components for non-standard diesel oil and realize resource recycling of waste oil.
- Tire & plastic pyrolysis-oil refining: Further distill and upgrade tire-pyrolysis oil and plastic-pyrolysis oil to remove heavy components and impurities, improve oil quality and raise sales price.
- Small-and-medium-sized oil-processing stations: Deliver cost-effective distillation solutions for small-and-medium-sized oil mills and small-scale refineries in rural areas with limited capital.
- Oil-field associated oil / slop-oil treatment: Distill and recover oil components from on-site slop oil and associated oil at oilfields to lower transportation and disposal costs.
Packing & Shipping
- The main body of horizontal distillation kettle is treated for rust and corrosion prevention. Flange ports and feed openings are sealed with protective cover plates. The kettle is bare-packed and firmly fixed on transport base to prevent deformation caused by collision during transit.
- Auxiliary components including circulating-water pumps, cooling towers, control cabinets and temperature instruments are individually packed in shock-proof and moisture-proof solid-wood cases filled with cushioning materials, marked with transport warning labels.
- Complete sets of documents are delivered with goods: general assembly drawings of equipment, pipeline layout drawings, electrical schematic diagrams, operation & maintenance manuals, material certificates, pressure-vessel inspection reports, spare-parts lists and full-set customs-declaration & clearance documents.
- Main-body dimensions fit standard 40HQ containers.
FAQ
Q1: What kinds of feedstock can this small distillation plant mainly process?
A: It mainly processes oil materials such as waste engine oil, crude pyrolysis oil and crude oil. With supporting pre treatment, it can also be used for distillation and purification of some chemical waste liquids for multi purpose application.
Q2: What is the approximate oil yield of the equipment?
A: Under normal working conditions, the oil yield for waste engine oil, crude pyrolysis oil and other feedstocks can reach 85% 95%. Slight fluctuation exists depending on moisture and impurity content of raw materials.
Q3: Does equipment installation require complex foundations?
A: No. The plant features skid mounted foundation free structure. Only flat hardened ground is required for installation, featuring fast commissioning and convenient relocation.
Q4: How many operators are required for equipment operation?
A: Normally 2 4 workers per shift can complete supervision and operation of the whole plant. Moderate automation brings low labor cost, which is suitable for small and medium sized factories.
Q5: Is pressure vessel qualification required for this equipment?
A: This unit adopts atmospheric pressure production without high pressure vessels. It has relatively lenient qualification requirements for end users and facilitates routine environmental protection and safety acceptance checks.
Client References & Production Capacity
Our Small Distillation Plant has been applied in multiple global oil-processing projects. Our clients are mainly small-and-medium-sized waste-oil recycling plants, tire & plastic pyrolysis factories and primary crude-oil-processing stations, widely distributed across Africa, Southeast Asia, the Middle East and other regions. African clients mostly adopt this plant to process local waste engine oil and pyrolysis oil into fuel oil to turn waste into valuable resources. Southeast Asian clients often use it as supporting units for biodiesel and oil refining. Middle-east clients deploy it for on-site recovery and treatment of slop oil and associated oil. For clients with different feedstock compositions, site conditions and budgets, we provide corresponding process proposals and equipment-configuration suggestions, together with feedstock evaluation, operation training and remote technical support to help clients achieve fast commissioning and stable production.
In terms of production capacity, Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. holds pressure-vessel manufacturing qualifications. We own standardized production workshops and full capabilities for process design, machining, assembly and pre-delivery testing. We can independently finish process calculation, equipment design, manufacturing and pre-delivery commissioning for small distillation plants. Our products are exported to many countries and regions worldwide, serving enterprises engaged in waste-oil resource utilization, pyrolysis-oil refining and crude-oil processing. We adhere to delivering reliable equipment performance, professional process design and comprehensive after-sales-service, assisting domestic and overseas clients in efficient project implementation and sustained profitability of oil-processing businesses.
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