Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of pilot scale distillation column in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified pilot scale distillation column, welcome to get quotation from our factory.
Product Name
Pilot Scale Distillation Column Skid-mounted complete pilot-scale distillation unit for oil process R&D, raw-material testing and small-batch trial production. It carries out atmospheric / vacuum distillation tests on waste oil, pyrolysis oil and crude oil to obtain real operating parameters and provide reliable data support for large-scale industrial-grade projects. Reference Investment: 200,000 USD
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Waste Engine Oil, Fuel Oil, Crude Oil | Waste Engine Oil, Fuel Oil, Crude Oil |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Work Pressure | Normal Pressure | Normal Pressure |
| 5 | Oil Yield | 85%~95% | 85%~95% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Power | 15-25kw/H | 15-25kw/H |
| 8 | Heating Method | Indirect Heating | Indirect Heating |
| 9 | Type of Installation | Without Foundation | Without Foundation |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 12 | Cooling Method | Cycling Water | Cycling Water |
| 13 | End Product | Non-standard Diesel Oil | Non-standard Diesel Oil |
| 14 | Manpower | 4-6/shift | 2-4/shift |
Features
Compact Modular Column Structure:
Internals such as trays and packing can be flexibly replaced. Internal components can be quickly adjusted for different test materials to fit various oil fractionation experiments, featuring convenient assembly, disassembly and commissioning.
Switchable Atmospheric-Vacuum Dual-Mode System:
Freely switch between atmospheric distillation and vacuum distillation modes. It can simulate actual working conditions of industrial-scale units and collect distillate data under varied temperature and pressure conditions.
High-precision Sensor Acquisition Unit:
Equipped with a full set of sensing instruments for temperature, pressure, liquid level and flow rate. It records full-process test data in real-time and automatically stores test reports to facilitate subsequent process analysis and parameter review.
Compact Closed-loop Condensation & Recovery System:
Adopting a compact circulating cooling circuit with zero leakage of oil-gas. Multiple fraction collection tanks are configured to separately collect oil samples of different boiling ranges for convenient sampling and inspection.
Safety-interlocked Skid-mounted Integrated Design:
The whole unit is assembled on a skid-mounted base, equipped with over-temperature & over-pressure alarms and emergency shutdown protection. It delivers controllable risks during tests and reduces on-site installation workload.
Advantage
Pre-verification of Process to Avoid Industrial-scale Risks:
Complete raw-material adaptability tests prior to large-scale project investment. Detect problems such as coking and abnormal fractionation in advance, preventing process mismatch after commissioning of large-size equipment and lowering project investment risks.
Small Footprint & Flexible Deployment:
Integrated skid-mounted structure without complicated civil-works requirements. It can be placed in laboratories or pilot workshops, easy to relocate for fast batches of comparative tests.
Test Data Scalable for Industrial-scale Units:
Key parameters obtained from pilot tests including temperature, vacuum degree and reflux ratio possess engineering reference value, which can serve as the foundation for process design of large distillation equipment.
Multi-purpose for Diverse Test Requirements:
It supports raw-material evaluation, formula debugging, new-process exploration and small-batch sample preparation. Suitable for both scientific research experiments and pilot production with high equipment utilization rate.
Low Operation Threshold & Data Visualization: Comes with a simplified central-control console. Operators can read all operating parameters intuitively, and test records are saved automatically to reduce operating difficulties for laboratory technicians.
Application Scenarios
- R&D Laboratories of Environmental-protection Equipment Enterprises: Conduct process debugging tests for waste oil and pyrolysis oil from various sources, and output process schemes for complete industrial-set equipment.
- Oil-research Projects of Universities & Research Institutes: Carry out scientific experiments on mineral-oil regeneration and pyrolysis-product separation, and prepare samples for component analysis.
- Preliminary Evaluation for Waste-oil Regeneration Enterprises: Perform pilot-scale evaluation of local feedstock at the project initiation stage, assess oil yield and product quality, and provide basis for factory-building decisions.
- Process Optimization & Formula Development: Realize process iteration for existing factories. Test new operating parameters and additive formulas before applying proven solutions to mass-production lines.
- Small-batch Sample Production: Prepare small-volume samples of non-standard diesel and light fuel oil for downstream customers' combustion-performance testing.
Packing & Shipping
The complete skid-mounted unit can be shipped as a whole or split into separate modules. Skid base, distillation column main body and heat exchangers are treated with rust-proof and anti-corrosion coating and secured inside FR (flat-rack) or 40HQ containers. Precision instruments, sensors and electric-control consoles are packed in shock-resistant, vacuum-sealed waterproof wooden cases. Packing list, equipment dimension-and-weight sheets, P&ID process drawings, general-layout drawings and full-set customs-clearance documents are available. Trade terms including EXW, FOB and CIF are supported to guarantee intact cross-border transportation.
FAQ
Q1: What raw materials can the pilot scale distillation column process?
A: It can handle waste engine oil, various pyrolysis oil, crude oil, heavy mineral oil and more. For feedstock with high colloid content and high coking tendency, column internals and heating regime can be adjusted, and customized unit specifications are available upon request.
Q2: Can pilot test data be directly used for designing large scale industrial equipment?
A: Key parameters collected in pilot tests such as temperature, vacuum degree and fraction distribution offer valuable reference for engineering scale up. Engineers will implement engineering correction based on pilot reports for the process design of industrial grade equipment.
Q3: What is the processing capacity, and how many operators are required?
A: It is a test oriented unit with much lower throughput than full size industrial equipment. Under normal test conditions, 1 2 operators per shift are sufficient for operation, sampling and documentation.
Q4: Is replacement of column internals supported?
A: Yes. Trays and packing are detachable and replaceable for comparative experiments of different separation efficiencies to meet diversified R&D demands.
Q5: How to dispose waste gas and waste liquid generated from tests?
A: The unit operates under fully closed conditions. Small volume non condensable gas can be connected to the supporting combustion unit. Distilled oil samples are collected by category, and waste liquid is gathered for centralized treatment to satisfy laboratory environmental protection regulations.
Company Profile & Production
Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is located in Shangqiu, Henan Province. It is a comprehensive environmental-protection equipment enterprise integrating R&D, design, production, installation, commissioning, sales and after-sales service.
The company's main products include continuous-type and batch-type pyrolysis equipment for waste resources such as waste tyres, waste plastics and oil sludge, as well as waste-oil distillation and waste-oil recycling regeneration equipment. We also supply pilot-scale test units together with supporting systems for desulfurization, dust removal, deodorization, denitrification and carbon-black collection.
We have 5 senior technicians, 8 engineers and more than 70 professional-technical personnel. We possess complete R&D and engineering capabilities covering lab-scale, pilot-scale and industrial-grade equipment. We strictly follow industrial manufacturing standards and quality-control systems, and are an innovative enterprise taking the lead in adopting new technologies such as zirconium-aluminum insulation modules in the industry.
Our heavy-duty manufacturing workshop is equipped with automatic plate-rolling, welding, heat-treatment and non-destructive-testing facilities, with strict inspection for pressure-vessel components. Up to now, we have more than 10,000 clients and our products are exported to 32 countries and regions worldwide. We have won extensive recognition from domestic and overseas customers with reliable product quality and complete after-sales support, and keep facilitating the development of global green circular economy.
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