Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of pyrolysis pilot plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified pyrolysis pilot plant, welcome to get quotation from our factory.
Products Description
Pyrolysis Pilot Plant
Pyrolysis Pilot Plant is a small-to-medium-scale experimental pyrolysis unit for pyrolysis process verification and lab-to-pilot tests of solid waste feedstock. It conducts experiments on waste tires, waste plastics, oil sludge, MSW, biomass and other raw materials to obtain key data such as actual oil yield, product composition and operating parameters, providing real-world operating references for subsequent large-scale industrial turn-key projects. Balancing experimental flexibility and operational safety & stability, it is ideal for research institutions, engineering design institutes and pre-project raw-material evaluation.
Price Note: Pyrolysis Pilot Plant is custom-built experimental equipment. Final price depends on processing capacity, temperature-control accuracy, sampling & testing modules and safety & explosion-proof configurations. Reference starting price for basic pilot unit: USD 40 000 / set, excluding ocean freight, on-site installation & commissioning and lab-analysis accessories. Itemized quotations are available according to feedstock types and test objectives.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Rubber/Plastic Products etc | Rubber/Plastic Products etc |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Capacity for One Batch | 8-10Mt; 12-15Mt; 18-20Mt | 1Mt; 3Mt; 5Mt |
| 5 | Oil Yield from Tyres | 38%~45% | 38%~45% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 8 | Fuels Choice | Coal, Wood, Gas, Oil | Coal, Wood, Gas, Oil |
| 9 | Power | 15~22kw/h | 8~15kw/h |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Type of Drive | External Annular Gear | External Annular Gear |
| 12 | Heating Method | Direct Heating | Direct Heating |
| 13 | Type of Installation | Without Foundation | With Foundation / Integrated Base |
| 14 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 15 | Operating Mode | Intermittent Operation | Intermittent Operation |
| 16 | Total Weight (MT) | 25~50 | 10~25 |
Features
① Flexible small-batch feeding for multi-category solid-waste tests
Pyrolysis Pilot Plant supports alternating tests for waste tires, waste plastics, oil sludge, RDF, biomass and more. It adopts small single-batch feeding with easy material changeover to meet comparative tests for different samples.
② High-precision segmented temperature-control system for complete test-data recording
Equipped with multiple independent temperature-control modules, it collects real-time operating data including temperature, pressure and rotating speed. Test curves can be stored and exported for comparison of product distribution under varied temperature conditions.
③ Multi-point sampling ports for product collection and lab analysis
Multiple sampling nozzles for oil-gas and solid residues are reserved. Oil samples, gas samples and char residues can be collected during tests for laboratory analysis of oil yield and product composition.
④ Complete safety interlock protection for test-scenario risk mitigation
Multi-safety interlocks against over-temperature, over-pressure, flame-out and emergency shutdown are fitted, together with pressure relief, flame arrester and explosion-proof assemblies to eliminate hazards caused by working-condition fluctuations during experiments.
⑤ Modular assembly for easy disassembly and transportation
Adopting split modular design without heavy civil foundations. Modules can be quickly connected; condensation, purification and sampling units can be added or removed based on test requirements.
⑥ Visual operation panel for intuitive test-condition control
Real-time running status of the whole test unit is displayed on the operation panel. Manual mode is supported for parameter tuning, enabling researchers to adjust test conditions repeatedly.
Advantages
① Pre-verify feedstock performance to avoid investment risks for large-scale projects
Run real-material pilot tests before investing in large-scale industrial pyrolysis lines to acquire practical oil-output and slag-generation data, and prevent deviations between theoretical estimation and actual performance.
② Multi-purpose unit for comparative tests of various solid-waste materials
One single unit processes different solid-waste samples alternately. There is no need to purchase multiple test devices, lowering R&D and pre-project evaluation costs.
③ Generate real operating parameters for industrial-scale scaling-up
Temperature, pressure, residence time and product yield obtained from pilot tests can serve as direct input for process design of large-scale projects and improve reliability of industrial solutions.
④ Simple deployment without heavy-duty civil-engineering workshops
Compared with industrial complete plants, pilot units require minimal civil-works. They can be placed in ordinary workshops or laboratories with short construction lead-time for quick test initiation.
Application Scenarios
- - University & research institute laboratories: Solid-waste pyrolysis research, pyrolysis-mechanism experiments for various feedstocks, teaching demonstration tests.
- - Pre-evaluation for engineering design institutes: Raw-material pilot tests before new-project initiation; measured data for industrial project design.
- - Pre-feasibility stage of solid-waste projects: Feedstock tests for customer-supplied waste to verify pyrolysis feasibility and build profit-calculation models.
- - New-process development for corporate R&D centers: Test new solid-waste materials and optimize pyrolysis process parameters.
- - Pre-project sample testing for overseas clients: Pilot tests on customer-sent waste samples to support selection of large-scale turn-key equipment.
- - Environmental-technology incubation projects: Lab-to-pilot scaling-up research for new technologies; process validation prior to industrial construction.
Packing & Shipping
Packing Method:
Main pilot reactor receives anti-rust & anti-corrosion treatment and is covered with waterproof tarpaulin; small reactor modules are bare-packed. Temperature meters, sensors, control cabinets and sampling assemblies are packed in shock-proof & moisture-proof plywood crates. Pipes, valves, seals and spare-part kits are sorted into export wooden cases and pallets. Full set of documents supplied: test-process manual, equipment drawings, parameter-calibration instructions, safety operation specifications and packing list.
Shipping Method:
Main modules fit standard 40HQ containers; a small number of oversized components go by break-bulk vessel. Flat-bed trucks deliver goods directly to test sites for inland transportation.
Delivery Lead Time:
60-90 working days upon deposit receipt. Lead time will be extended for custom sampling-testing modules and special explosion-proof configurations. Real-site photos and videos will be provided for customer confirmation before shipment.
FAQ
Q1: What is the single batch feeding capacity of pyrolysis pilot plant?
A: Single batch feeding capacity can be customized according to customer test requirements. It is designed for experimental purposes instead of continuous large volume production.
Q2: Can the pilot plant be used directly for commercial oil production?
A: It is an R&D oriented test unit and not suitable for long term continuous industrial production. Its core function is material testing & data acquisition, and cannot replace production grade pyrolysis equipment.
Q3: What shall customers provide for tests?
A: Supply raw material samples and clarify test objectives (oil yield measurement, component analysis, process exploration). We perform pyrolysis tests on our unit; customers may send collected products to third party labs for analysis.
Q4: Does this pilot plant require complicated civil engineering works?
A: Heavy duty foundations are not required; only level hardened ground is needed. Water supply, power supply, ventilation and basic fire protection conditions shall be prepared.
Company Profile & Manufacturing
Our factory is an original manufacturer of solid-waste pyrolysis equipment. Besides mass-produced industrial-grade units, we also develop lab-scale and pilot-scale pyrolysis devices with an independent R&D test workshop. We are capable of process design, fabrication, assembly and full-unit commissioning for pilot plants.
Holding pressure-vessel manufacturing qualifications, we strictly follow standards for tank welding, non-destructive flaw detection and pressure testing. Custom modifications are available to satisfy diverse test targets from universities, design institutes and corporate R&D departments, with flexible add-ons for sampling, analysis, explosion-proof and special-atmosphere test modules.
We provide equipment delivery plus operator training, as well as toll pilot-test services for customer-supplied materials. Our products are exported to many countries worldwide, serving universities, research institutions, engineering firms and pre-evaluation phases of various solid-waste resource-recovery projects.
Hot Tags: pyrolysis pilot plant, China pyrolysis pilot plant manufacturers, suppliers, factory
