Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of mobile pyrolysis plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified mobile pyrolysis plant, welcome to get quotation from our factory.
Products Description
Mobile Pyrolysis Plant
Mobile Pyrolysis Plant is a movable skid-mounted pyrolysis equipment specially designed for decentralized and multi-site solid-waste resource-recovery projects. It integrates complete pyrolysis, condensation and environmental-protection treatment systems. It can convert solid wastes such as waste tyres, waste plastics, oil sludge and agricultural-forestry waste into high-value products including fuel oil, carbon black and combustible gas on-site. Requiring no fixed factory buildings or complex civil foundations, the unit can be flexibly relocated via flatbed trucks or containers and deployed directly at raw-material origins, remote mines and field operation sites. It realizes on-site resource recovery with "raw-materials stay, equipment moves", serving as a core solution for decentralized solid-waste treatment scenarios.
Price Note: Quotation is subject to steel market conditions, configuration options, processing capacity and international exchange rates. The reference price for the standard 5-ton-per-day mobile unit is USD 36,000 per set (excluding sea freight, import duties and on-site installation & commissioning costs). Please provide your raw-material type and operation scenario, and we will customize exclusive solutions and detailed quotations for you.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Rubber/Plastic Products etc | Rubber/Plastic Products etc |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Capacity for One Batch | 8-10Mt; 12-15Mt; 18-20Mt | 1Mt; 3Mt; 5Mt |
| 5 | Oil Yield from Tyres | 38%~45% | 38%~45% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 8 | Fuels Choice | Coal, Wood, Gas, Oil | Coal, Wood, Gas, Oil |
| 9 | Power | 15~22kw/h | 8~15kw/h |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Type of Drive | External Annular Gear | External Annular Gear |
| 12 | Heating Method | Direct Heating | Direct Heating |
| 13 | Type of Installation | Without Foundation | With Foundation / Integrated Base |
| 14 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 15 | Operating Mode | Intermittent Operation | Intermittent Operation |
| 16 | Total Weight (MT) | 25~50 | 10~25 |
Features
① Integrated skid-mounted mobile structure without fixed factory required
All components including pyrolysis reactor, condensation system, environmental-protection treatment unit and electric-control system are integrated on one unified skid base. It is pre-fitted with transport locking devices and lifting lugs for direct loading onto flatbed trucks. No fixed workshop is needed. After arrival, it only requires simple connection of water and power to start production, suitable for all kinds of temporary and field-operation scenarios.
② Modular quick-disassembly design for high relocation efficiency
Key components adopt standardized modular docking structures and can be assembled or disassembled without professional welding. With experienced operators and a crane, disassembly, assembly and site relocation can be finished within 2-3 days. Compared with fixed plants, it greatly shortens project implementation and relocation cycles and enables quick switching among multiple work sites.
③ Strong site adaptability, no complex civil foundation needed
The equipment has extremely low site requirements. Only a 50-150 ㎡ flat and hardened ground is needed, with no large-scale civil concrete foundation required. It can be deployed in complex locations such as field mines, farmland sides and temporary recycling stations, breaking the strict site limitations of traditional pyrolysis plants.
④ Special-purpose anti-shock design for safe and stable transportation
For frequent-relocation application scenarios, core parts are equipped with built-in shock-absorbing structures and transport locking mechanisms. Precision instruments and electric-control systems are individually packaged for shock-proof and moisture-proof protection. Component damage, parameter drift and sealing failure will not occur during transit, ensuring long-term stable equipment operation.
⑤ Multi-feedstock compatible mobile pyrolysis system with powerful on-site treatment capacity
Optimized pyrolysis process is tailored for decentralized raw-material characteristics. It can process various solid wastes such as waste tyres, waste plastics, oil-bearing sludge, agricultural-forestry straw and rubber scraps. There is no need for pre-centralized raw-material transportation. Pyrolysis processing can be completed right at raw-material sources. The produced fuel oil can be used for on-site machinery to achieve waste-for-waste treatment.
Advantages
① On-site disposal to greatly cut raw-material logistics cost
Traditional pyrolysis plants require centralized delivery of scattered solid waste to fixed workshops, bringing high logistics expenses. The mobile unit can travel directly to raw-material sources for on-site processing without centralized raw-material transportation, which greatly improves project profit margin.
② Flexible relocation for much higher equipment utilization rate
It can operate cyclically among multiple mines, recycling points and work sites. Production is carried out wherever raw-materials are available. It avoids equipment idling caused by insufficient raw-material supply for fixed plants. Annual equipment utilization can reach over 80 %, and investment payback period is significantly shortened.
③ Complete eco-friendly configurations to meet local EIA acceptance requirements
Standard full flue-gas desulfurization, denitrification and dust-removal assemblies are equipped. Full-process sealed pyrolysis effectively controls dust and exhaust pollutants, complying with environmental emission standards in most countries and regions. It helps smooth EIA approval and guarantees stable production.
④ Low investment threshold for small-and-medium-sized projects
Large-sum capital for fixed workshops and supporting infrastructure is not required. Total upfront investment is far lower than fixed pyrolysis plants of the same capacity. It fits small-and-medium investors for solid-waste recycling businesses as well as large enterprises for emergency disposal and multi-site pilot projects with controllable investment risks.
⑤ Full-process sealed eco-friendly design for cross-region compliant operation The plant adopts full-process sealed negative-pressure pyrolysis design and is standard-equipped with complete flue-gas desulfurization, denitrification and dust-removal systems. It runs smokeless and odor-free. Configurations can be quickly adjusted according to environmental-protection standards of different countries and regions to meet local emission requirements. It can operate compliantly across regions without environmental-compliance concerns.
Application Scenarios
- On-site solid-waste disposal for scattered mines: Perform cyclic operations among multiple remote mines, treating on-site waste tyres, waste plastics and oil-bearing sludge. Produced fuel oil supplies mine machinery and generators. Solid-waste outbound transportation is eliminated, solving the pain points of difficult waste disposal and expensive energy supply in remote mines.
- Regional decentralized solid-waste recycling operations: Serve county-level and township-level scattered recycling outlets. Cyclically process waste tyres, waste plastics and rubber scraps and convert them on-site into high-value fuel oil and carbon black. Centralized raw-material transportation is avoided and operating costs of recycling stations are greatly reduced.
- Temporary emergency solid-waste disposal projects: Rapidly deploy to sites for unexpected solid-waste pollution or temporary waste-treatment requirements. Complete emergency handling and relocate to next project immediately, perfectly meeting quick-response and flexible-relocation needs of emergency-disposal scenarios.
- Energy self-sufficiency projects for field work sites: Deploy at field exploration teams, oil-field operation zones and border outposts far from cities. Treat domestic and production-generated solid waste locally. Produced fuel oil powers on-site equipment and generators to realize on-site energy self-sufficiency and zero solid-waste discharge.
- Decentralized resource-utilization projects for agricultural-forestry waste: Cyclically perform on-site pyrolysis for scattered straw, fruit husks, wood chips and other agricultural-forestry waste in fields. Generate bio-fuel oil and bio-charcoal to realize decentralized resource utilization without centralized collection and transportation.
Packing & Shipping
Packing Method:
Main unit is integrally fixed, painted with anti-rust paint and covered with tarpaulin, with pre-installed transport locking devices for direct hoisting and loading. Precision components (electric-control cabinet, PLC control system, pressure & temperature instruments, valves) are packed in fumigated shock-proof wooden cases with moisture-proof cushion materials. Pipes, flanges, bolts, disassembly-assembly tools and other loose parts are sorted, packed and palletized. Complete bilingual disassembly drawings, operation manuals and packing lists are attached.
Shipping Method:
The standard mobile pyrolysis plant can be wholly loaded into one 40HQ container for sea export. It can also be split into multiple modules for shipment in standard containers upon request. For inland remote mines, multi-modal transport solutions including flatbed land transport and sea-rail intermodal transport are available for direct delivery to operation sites.
Delivery Lead Time:
For standard configurations, production, no-load testing and shipment will be completed within 60-90 working days upon advance payment. Lead time will be extended correspondingly for customized mobile configurations such as self-propelled chassis and special protective structures. Complete equipment test reports, disassembly-assembly videos and transport-fixing commissioning records will be provided before shipment to guarantee smooth receiving and relocation for customers.
FAQ
Q1: Does the mobile pyrolysis plant require a fixed workshop? What are the site requirements?
A: No fixed workshop is required. It only needs a 50 150 ㎡ flat hardened ground with no large scale civil foundation. It can be deployed in field locations, mines and temporary sites. Only 380V industrial power and circulating cooling water need to be connected for quick commissioning after arrival.
Q2: How long does disassembly assembly and relocation take? Does a professional installation team have to be hired?
A: With modular quick disassembly design, experienced operators together with a crane can finish disassembly, assembly and relocation within 2 3 days. We supply complete disassembly assembly drawings and remote technical guidance. Operations can be performed without professional installation teams, greatly lowering relocation costs.
Q3: Will the equipment get damaged during transit? Are core components well protected?
A: The unit adopts exclusive protective design for frequent relocation. Core components are fitted with built in shock absorbing structures and have passed strict transport simulation tests. No component damage, parameter drift or sealing failure will occur during relocation and transportation.
Q4: Can this plant be relocated and operated across different countries or regions? Can it meet local environmental protection standards?
A: Yes. It adapts to voltage standards of various countries. The tail gas treatment system can be quickly adjusted to comply with local environmental protection requirements. It meets emission standards in most countries and regions and supports compliant cross regional operation without compliance risks.
Q5: Does the mobile unit deliver the same production efficiency as fixed type plants?
A: Its core pyrolysis process and product yield are completely consistent with fixed plants of equal capacity. Only modular based optimization is implemented without compromising production performance. Complete functions for pyrolysis, condensation and environmental protection treatment are retained for stable continuous production.
Q6: Do special permits are required for mobile mode operation?
A: This is an industrial pyrolysis plant. Only conventional import export customs clearance formalities are needed for cross border shipment. No special mobile operation permit is required for domestic relocation. Merely EIA filing with local ecological environment authorities is required before normal operation with no extra permit barriers.
Product Certifications
- CE Certification: Complies with EU machinery safety, environmental-protection and health standards for compliant sales and operation within EU and relevant countries.
- ISO 9001 Quality-Management-System Certification: Whole production process complies with international quality-management standards to guarantee stable equipment quality and reliable performance.
- Pressure-Vessel Design & Manufacturing Certification: The pyrolysis reactor holds national special-equipment pressure-vessel qualification and meets international pressure-vessel standards for safe and compliant operation.
- Environmental-protection Emission-test Certification: Unit tail-gas emissions comply with Chinese GB standards and European EN standards. Third-party authoritative test reports are available to support project EIA acceptance.
- Mobile-equipment Safe-transportation Certification: Qualified for highway and ocean-going transportation, enabling compliant cross-border shipment and relocation without transport-qualification obstacles.
- ISO 14001 Environmental-Management-System Certification: Equipment manufacturing and operation comply with international environmental-management standards for eco-friendly and sustainable performance.
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