Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of 1 ton plastic pyrolysis plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified 1 ton plastic pyrolysis plant, welcome to get quotation from our factory.
Products Description
1 Ton Waste Plastic Pyrolysis Plant
The 1 Ton Waste Plastic Pyrolysis Plant is a compact batch-type pyrolysis unit developed by Aotewei for small-scale waste-plastic recycling projects. It reaches a daily processing capacity of 1-ton waste plastics including plastic bags, PP, PE and PS, with plastic-to-oil yield of 60%-80%. Featuring small footprint, low-entry investment and simple operation, it supports optional auxiliaries such as plastic shredder and oil-water separator. It serves as an ideal entry-level unit for small recyclers, workshop-based recycling projects and start-ups in the solid-waste recycling industry.
Price Note: The final price is affected by steel cost, configuration options and exchange rate. Reference price for standard 1-ton model: USD 20,000 / set, excluding sea freight, import duties and on-site installation & commissioning.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Rubber/Plastic Products etc | Rubber/Plastic Products etc |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Capacity for One Batch | 8-10Mt; 12-15Mt; 18-20Mt | 1Mt; 3Mt; 5Mt |
| 5 | Oil Yield from Tyres | 38%~45% | 38%~45% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 8 | Fuels Choice | Coal, Wood, Gas, Oil | Coal, Wood, Gas, Oil |
| 9 | Power | 15~22kw/h | 8~15kw/h |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Type of Drive | External Annular Gear | External Annular Gear |
| 12 | Heating Method | Direct Heating | Direct Heating |
| 13 | Type of Installation | Without Foundation | With Foundation / Integrated Base |
| 14 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 15 | Operating Mode | Intermittent Operation | Intermittent Operation |
| 16 | Total Weight (MT) | 25~50 | 10~25 |
Features
① Compact integrated layout with small footprint
1 Ton Waste Plastic Pyrolysis Plant Adopts compact integrated structure with well-arranged pyrolysis reactor, condensation system and combustion chamber. Only 25-40 ㎡ workshop area is required. Pre-assembly is completed in-factory to greatly reduce on-site assembly workload.
② Wide raw-material compatibility for various waste plastics
Compatible with various unsorted waste plastics: PE, PP, PS, plastic bags, plastic films and plastic containers. Ordinary plastics do not require strict sorting. Simple pre-treatment enables tolerance to minor moisture and fine impurities.
③ Staged-temperature pyrolysis plus optimized condensation system
Applies staged-temperature-control pyrolysis technology. Multi-stage tubular condensers improve oil-gas cooling efficiency and reduce oil-gas loss for stable oil output for different plastic feedstocks. Atmospheric-pressure operation ensures higher operational safety.
④ Simplified mechanical structure with low operation threshold
Streamlined transmission and sealing design. Intuitive temperature-pressure instrument panel. Only 1-2 operators are needed for regular production. Spare parts are highly universal and locally available.
Advantages
① Low initial investment for project validation
Compared with medium- and large-size pyrolysis plants, this unit requires less capital and simpler site & auxiliary-facility requirements. It suits budget-limited entrepreneurs to verify real profitability of plastic-to-oil projects.
② Flexible intermittent on-demand production
Supports batch-mode intermittent production. It can be started or stopped according to waste-plastic supply without 24-hour continuous running, suitable for regions with unstable raw-material sources.
③ Low power & fuel consumption for economical daily operation
Heat-loss-reduced furnace body cuts energy waste. Available heating fuels include firewood, coal, self-produced pyrolysis oil and on-site combustible gas. Self-generated gas satisfies most heating demands and lowers operating costs.
④ Convenient transportation and fast commissioning
Modular split-frame design. The complete main unit fits into one 20GP container. Short on-site installation cycle; commissioning and production can be finished within 7-10 days after equipment arrival.
⑤ Future-upgradeable to protect early-stage investment Users can start with basic configuration. After business expansion, shredding, feeding and flue-gas-treatment modules can be added directly without replacing the main reactor, realizing capacity & configuration upgrade and protecting previous procurement investment.
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Application Scenarios
- Small-scale waste-plastic recycling workshops: Local small recyclers process collected plastic films, bags and plastic scraps. Convert waste plastics into salable pyrolysis oil and gain profits from scattered plastic waste resources.
- Solid-waste recycling start-ups: New market entrants validate plastic-to-oil business models. Test local raw-material supply and oil sales channels with low risk before investing in larger-capacity plants.
- Town-level solid-waste-disposal stations: Township waste-sorting facilities treat local domestic waste plastics on-site to mitigate rural plastic pollution and qualify for potential local environmental-protection subsidies.
- In-house waste disposal for plastic-processing factories: Plastic manufacturers dispose self-generated sprues, defective parts and production scraps. Recovered pyrolysis oil can be reused for factory heating to cut external energy-procurement costs.
- Scientific-research & educational demonstration projects: Environmental-protection research institutes and vocational colleges for pyrolysis-technology demonstration, small-batch experiments and technical research.
Packing & Shipping
Packing Method:
The reactor is painted with anti-rust coating and wrapped with waterproof tarpaulin. Control cabinets, sensors and electric components are packed in shock-proof wooden crates. Pipes, valves, gaskets and consumable spare parts are sorted and palletized. English-language operation manuals, assembly drawings and packing list are supplied together.
Shipping Method:
The complete standard 1-ton unit fits into one 20GP container for sea shipment. For inland transport, flat-bed trucks deliver modules directly to site. All modules are reinforced before shipment to prevent collision-caused damage.
Delivery Lead Time:
35-45 working days upon advance-payment receipt for in-factory assembly and testing. Lead-time will be extended for orders with full sets of auxiliaries. Pre-shipment photos and test videos are provided for customer site preparation.
FAQ
Q1: What is the actual daily throughput? What plastics can be processed?
A: Stable daily throughput of 1 ton for dry PE/PP/PS plastics. Processable materials include plastic bags, plastic films and plastic containers. PVC and PET are not recommended as feedstock.
Q2: How much oil can be produced per ton of waste plastic?
A: Oil yield varies by plastic type: 45 55 % for PE & PP; 50 55 % for PS, with by products of carbon black and combustible gas.
Q3: How many workers are required for operation?
A: 1 2 operators for batch type production, and corresponding operation training will be provided by us.
Q4: What site conditions are required for installation?
A: 25 60 ㎡ flat hardened ground is required; heavy duty concrete foundation is not needed. Good workshop ventilation is recommended.
Q5: Can shredder and flue gas treatment equipment be added after purchase?
A: Yes. Modular reserved interfaces support later installation of shredder, feeder and flue gas purification system without modifying the main reactor body.
Q6: What is the warranty period?
A: 1 year whole set warranty for non human caused damage; 1 year warranty for main reactor body. Consumable spare parts are supplied at cost price on a long term basis.
Client References
Global Market Coverage: Our small 1-ton waste-plastic pyrolysis plants have been exported to more than 20 countries across Southeast Asia, Africa, Central Asia and Latin America. We have served numerous small-scale recycling investors and accumulated abundant practical experience in small-size project implementation.
Client Profiles: Our clients cover individual recycling entrepreneurs, township waste-treatment stations, small plastic-processing factories and environmental-protection research laboratories, including both individual investors and small institutional customers.
Client Repurchase & Feedback: Many customers start with this 1-ton unit for market validation. After establishing stable raw-material supply and product-sales channels, they upgrade to 5-10-ton medium-sized pyrolysis plants, bringing a high referral rate among small-business clients.
Customer-support System: We provide equipment-selection advice, site-layout solutions, installation guidance and operator training. Online remote technical support and fast spare-parts delivery are available. Overseas engineers can be dispatched for on-site commissioning upon customer request.
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