Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of tyre recycling pyrolysis plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified tyre recycling pyrolysis plant, welcome to get quotation from our factory.
Products Description
Tyre Recycling Pyrolysis Plant
The Tyre Recycling Pyrolysis Plant is a large-tonnage batch-type pyrolysis unit developed by Aotewei for large-scale waste-tyre recycling. It adopts horizontal-rotary external-gear-ring transmission. Reactor sizes range from φ2600×6600mm to φ3000×8800mm, with daily batch throughput of 8-20 tons of waste tyres and stable 38%-45% oil yield from tyres. Requiring no heavy-duty concrete foundation, it can be matched with auxiliary units such as tyre cutters, steel-wire straighteners and balers to realise full-component tyre recovery. It serves as core production equipment for large tyre recyclers and regional solid-waste disposal centres.
Price Note: Quotation is subject to steel price, configuration, capacity and exchange rate. Reference price for standard 10-ton-per-day model is USD 56,000 / set, excluding sea freight, import duties and on-site installation & commissioning. Customised solutions and formal quotations are available according to processing capacity and auxiliary-equipment lists.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Rubber/Plastic Products etc | Rubber/Plastic Products etc |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Capacity for One Batch | 8-10Mt; 12-15Mt; 18-20Mt | 1Mt; 3Mt; 5Mt |
| 5 | Oil Yield from Tyres | 38%~45% | 38%~45% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 8 | Fuels Choice | Coal, Wood, Gas, Oil | Coal, Wood, Gas, Oil |
| 9 | Power | 15~22kw/h | 8~15kw/h |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Type of Drive | External Annular Gear | External Annular Gear |
| 12 | Heating Method | Direct Heating | Direct Heating |
| 13 | Type of Installation | Without Foundation | With Foundation / Integrated Base |
| 14 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 15 | Operating Mode | Intermittent Operation | Intermittent Operation |
| 16 | Total Weight (MT) | 25~50 | 10~25 |
Features
① Large-tonnage horizontal rotary reactor for high throughput
Horizontal-rotary structure with external-gear-ring transmission ensures even material heating. Multiple reactor sizes are available to fit tyre-recycling projects of different scales.
② Atmospheric direct-heating process for stable product yields
Operates under atmospheric pressure with direct heating. No high-pressure-vessel qualification is required for safe operation and high comprehensive material-utilisation rate.
③ No heavy-duty foundation required to cut civil-works investment
Only 50-150 ㎡ of flat hardened concrete ground is needed without heavy reinforced-concrete foundation. Commissioning can start after levelling and positioning. Suitable for leased premises, temporary sites or factories with average geological conditions.
④ Corrosion-resistant high-strength construction for long service life
Reactor made of Q345R boiler-grade steel plate; 45#-steel external gear ring; split-type wear-resistant supporting rollers; 316L stainless-steel for critical sealing parts.
⑤ Full-set tyre-processing auxiliaries for one-stop supply
Optional auxiliaries include tyre cutters, steel-wire straightening & baling machines and carbon-black post-treatment equipment. Covers the whole workflow: waste-tyre pre-processing → pyrolysis → product deep-processing and reduces multi-vendor procurement costs.
Advantages
① Large-scale production lowers unit processing cost
Compared with small-size units of ≤5 tons, single-batch throughput reaches 8-20 tons. Fixed costs for labour, energy and site are spread over higher output. Per-ton processing cost drops by 15%-20 % for faster ROI.
② Multi-fuel compatibility for controllable operating costs
Accepts coal, firewood, natural gas and fuel oil. Recovered pyrolysis combustible gas is reused for heating, delivering ≥80 % energy self-sufficiency. Customers may select the most cost-effective local fuel.
③ No heavy civil-works; fast commissioning & easy relocation
Eliminates heavy-foundation construction to shorten lead-time to production. The complete unit can be disassembled and transported with low relocation costs, ideal for leased workshops or projects with variable raw-material sources.
④ Low-noise operation complying with plant environmental requirements
Operating noise ≤85dB(A). No extra sound-insulation facilities are needed for deployment in industrial parks and solid-waste-disposal centres. Sound-insulation hood is optional for strict noise-control scenarios.
⑤ Auxiliary deep-processing equipment boosts product revenue Optional steel-wire straightening & baling units plus carbon-black pulverizing & pelletizing equipment raise market value of steel wire and carbon-black and improve overall project economic returns.
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Application Scenarios
- Large-scale waste-tyre recycling enterprises: Process over 10 tons of waste tyres daily. Upgrade from simple scrap trading to value-added recycled-product manufacturing for higher profit and market competitiveness.
- Regional solid-waste-disposal centres: Acts as core tyre-treatment unit, connects to local solid-waste-management systems and qualifies for disposal subsidies to raise overall centre revenue.
- Supporting projects for tyre-industry clusters: Centralised treatment of factory scrap rubber, defective tyres and production trimmings. Recovered oil and gas can be fed back to plants to realise intra-industrial resource circulation.
- Recycling-industrial-park projects: Serves as core tyre-resource-recovery facility inside circular-economy parks. Cooperates with other solid-waste-recycling streams and enjoys park policy & tax incentives.
- Upstream facility for carbon-black / steel-wire deep-processing plants: Produces in-house pyrolysis carbon-black and scrap steel wire as feedstock, secures stable raw-material supply and extends industrial chains.
Packing & Shipping
Packing Method:
Reactor coated with anti-rust paint and wrapped in rain-proof tarpaulin with pre-reserved lifting lugs. Gear rings, supporting rollers and other key components receive separate protective packaging. Electric-control cabinets, instruments and valves are packed in shock-proof moisture-proof wooden crates. Pipes, flanges, gaskets, tools and spare parts are sorted and palletized. Bilingual operation manuals, assembly drawings and packing lists are supplied.
Shipping Method:
Standard 10-ton model is split and loaded into 2-3 ×40HQ containers for sea export. Extra-large reactors go by break-bulk vessel. Inland delivery via flat-bed trucks directly to site. All over-sized cargo undergoes centre-of-gravity calculation and reinforcement for safe long-haul transit.
Delivery Lead Time:
Upon advance-payment receipt, standard units finish production, no-load and pressure testing within 70-90 working days before shipment. Lead-time is extended for large-tonnage or full-auxiliary custom orders. Pre-shipment real-product photos, pressure-test reports and test videos are provided for customer site preparation.
FAQ
Q1: What is the standard daily throughput? Can higher capacity be custom-made?
A: Three standard grades: 5 10 t/d, 10 15 t/d, 15 20 t/d. For larger output, continuous type plants or multiple batch units running in parallel are recommended.
Q2: Is civil works foundation truly unnecessary? What are site requirements?
A: Heavy reinforced concrete foundation is not required. A flat hardened concrete site of 40 100 ㎡ shall bear total unit weight of 25 50 tons; concrete thickness ≥15 mm is suggested.
Q3: What product yields per ton of waste tyre?
A: Yields vary with tyre category and rubber content. For regular passenger car & truck tyres: oil 38 45 %, carbon black 30 35 %, steel wire 12 15 %, combustible gas 8 10 %. Comprehensive material utilisation is nearly 100 %.
Q4: Is the equipment noisy?
A: Operating noise ≤85dB(A). No sound insulation is needed under ordinary conditions; sound insulation hood is optional for strict noise requirement sites.
Q5: What extra equipment besides the main reactor do I need?
A: Mandatory basics: cooling water circulation system, raw material and finished product storage zones. Complete production line auxiliaries including tyre cutters, steel wire balers and carbon black processors are available as a complete
Client References
Global Market Coverage: Our equipment is sold to more than 30 countries across Southeast Asia, the Middle East, Africa, South America, Eastern Europe and other regions. Over 10,000 tyre-recycling and solid-waste-treatment clients have been served with proven overseas-market reputation.
Client Profiles: Partners range from large-scale tyre recyclers, regional solid-waste-disposal centres, circular-economy industrial parks, tyre-manufacturing plants, to carbon-black & steel-wire deep-processing enterprises. Solutions cover both small-to-medium-sized projects and mega-scale industrial operations.
Client Repurchase & Feedback: Many customers start with smaller-capacity units. After validating profitability, they place repeat orders for larger-tonnage plants for capacity expansion. Some have grown into local leading enterprises in tyre resource recovery. Repurchase and referral rates remain high.
Typical Project Cases: One Southeast-Asian customer initially purchased one 10-ton-per-day unit and later added two 15-ton-per-day sets to build a 40-ton-per-day tyre-pyrolysis factory equipped with steel-wire and carbon-black deep-processing lines, becoming a local benchmark project. A Middle-Eastern solid-waste-disposal centre deployed two 20-ton-per-day large-tonnage plants with full auxiliaries to undertake municipal waste-tyre treatment and receives local government waste-disposal subsidies for stable operation.
Customer-support System: We deliver full-lifecycle services including project planning, equipment selection, site consultancy, installation & commissioning and operator training plus after-sales maintenance. 24-hour remote technical support and fast spare-parts delivery are guaranteed. Engineers can be dispatched overseas for on-site commissioning guidance to secure smooth project start-up and stable production.
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