Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of tyre to diesel recycling plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified tyre to diesel recycling plant, welcome to get quotation from our factory.
Products Description
Tyre to Diesel Fuel Recycling Plant
The Tyre to Diesel Fuel Recycling Plant is a complete waste-tyre pyrolysis processing unit. It mainly performs high-temperature pyrolysis of waste tyres, converting waste tyres into crude pyrolysis oil, with three recyclable by-products: carbon black, steel wire and non-condensable gas. The resulting crude pyrolysis oil can be further processed into diesel by separately purchasing distillation and refining equipment at a later stage. This pyrolysis main unit is the core foundational equipment for tyre resource recovery projects, widely applied in solid-waste comprehensive utilization, eco-friendly energy, and mine on-site energy self-sufficiency projects.
Price Note: Quotation is subject to steel market prices, configuration options, processing capacity and international exchange rates. The reference price for a standard 10-ton-per-day complete unit is USD 56,000 / set (excluding ocean freight, import customs duties and on-site installation & commissioning costs).
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Rubber/Plastic Products etc | Rubber/Plastic Products etc |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Capacity for One Batch | 8-10Mt; 12-15Mt; 18-20Mt | 1Mt; 3Mt; 5Mt |
| 5 | Oil Yield from Tyres | 38%~45% | 38%~45% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 8 | Fuels Choice | Coal, Wood, Gas, Oil | Coal, Wood, Gas, Oil |
| 9 | Power | 15~22kw/h | 8~15kw/h |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Type of Drive | External Annular Gear | External Annular Gear |
| 12 | Heating Method | Direct Heating | Direct Heating |
| 13 | Type of Installation | Without Foundation | With Foundation / Integrated Base |
| 14 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 15 | Operating Mode | Intermittent Operation | Intermittent Operation |
| 16 | Total Weight (MT) | 25~50 | 10~25 |
Features
① High-efficiency tyre pyrolysis reaction system for stable crude oil output
Adopting a horizontal rotary pyrolysis reactor, the unit features an optimized heating curve tailored to waste rubber tyre properties to ensure sufficient tyre cracking and stable-quality crude pyrolysis oil. The complete pyrolysis system converts waste tyres into crude oil. To obtain diesel, distillation and refining equipment can be purchased separately for further downstream processing.
② Multi-stage oil-gas condensation & recovery structure for low-moisture crude oil
Equipped with multi-stage tubular condensation modules with dual-inlet & dual-outlet heat-exchange layout. It fully cools and liquefies pyrolysis-generated oil-gas, effectively reducing moisture and impurities inside crude pyrolysis oil. The high-quality crude oil lays a good feedstock foundation for subsequent distillation and refining procedures.
③ Recycled combustible gas for cyclic combustion to achieve energy self-sufficiency
Non-condensable process gas produced from pyrolysis is purified and fed into the combustion chamber as heat source, cutting external fuel consumption. Energy self-sufficiency is realized during pyrolysis production to lower daily operation energy consumption of the whole plant.
④ Full-process sealed negative-pressure design for safe & eco-friendly operation to prevent oil-gas leakage
From tyre feeding, pyrolysis reaction to slag discharge, the whole pyrolysis equipment runs under sealed negative pressure. Flame arrestors and collection devices are installed at all oil-gas points to prevent oil-gas escape. A flue-gas treatment unit is included; burned flue gas reaches emission standards after desulfurization, denitrification and dust removal, with no obvious black smoke or odor during operation.
⑤ Modular assembly structure for convenient later-stage expansion
The pyrolysis main unit, condensation system and flue-gas treatment unit adopt modular design. The main unit can independently run to produce crude pyrolysis oil. It can be directly connected to distillation and refining equipment later without large-scale modification of the pyrolysis host, enabling phased-investment for customers to expand deep-processing production lines as required.
Advantages
① Produce high-quality crude pyrolysis oil for favorable deep-processing conditions
This equipment specializes in tyre pyrolysis and yields low-impurity, low-moisture crude pyrolysis oil. Customers may either sell crude pyrolysis oil directly, or optionally add distillation and refining equipment later to further process it into diesel. Two business models are available for flexible project investment.
② High energy self-sufficiency to lower basic operation costs
Combustible gas by-product from pyrolysis is recycled for equipment heating. Most heating energy can be self-supplied; only a small amount of external fuel is required for cold-furnace startup. Low per-ton processing cost can be achieved merely by running the pyrolysis main unit to improve overall project profit.
③ Complete eco-friendly configurations to meet local EIA acceptance requirements
Standard full flue-gas desulfurization, denitrification and dust-removal assemblies are equipped. Full-process sealed pyrolysis effectively controls dust and exhaust pollutants, complying with environmental emission standards in most countries and regions. It helps smooth EIA approval and guarantees stable production.
④ Phased-investment mode for controllable project risks
Customers may first purchase this pyrolysis equipment to produce and sell crude pyrolysis oil for partial investment payback. When market conditions mature, add distillation and refining equipment to produce diesel. There is no need for one-time full-line capital input, which reduces upfront investment pressure and market risks.
Application Scenarios
The Tyre to Diesel Fuel Recycling Plant applies to the following scenarios:
- Waste-tyre comprehensive resource-utilization project: Serves as core pyrolysis equipment for waste tyre disposal, converting waste tyres into crude pyrolysis oil, carbon black and steel wire. Crude oil can be sold directly, or processed into diesel with later-connected distillation & refining equipment to build a circular-economy project.
- Solid-waste disposal project for remote mines / field sites: Deployed in mines and field operation sites to locally dispose of waste tyres. Generated crude pyrolysis oil can be used as on-site industrial fuel. Distillation & refining equipment can be added to produce diesel for mine machinery if needed.
- Crude pyrolysis oil feedstock-supply project: Supplies qualified tyre-derived crude pyrolysis oil for external oil refineries, without immediate investment in diesel deep-processing lines. Gain profits by focusing on pyrolysis and stable raw-material supply.
- Upgrading project for regional solid-waste disposal centers: Prefecture-level and county-level solid-waste disposal centers add tyre pyrolysis lines for initial tyre-pyrolysis business. Distillation & refining units can be added later according to market conditions to raise product added value.
- Waste-disposal project for large rubber enterprises: Tyre factories and rubber product manufacturers treat self-generated waste tyres and rubber scraps. Produced crude oil fuels in-plant boilers. Distillation & refining equipment can be connected upon business expansion to make diesel for internal plant consumption.
Packing & Shipping
Packing:
Core large components (pyrolysis reactor, large-size condenser) are bare-packed with anti-rust paint and covered with tarpaulin. Precision parts (electric control cabinet, PLC control system, pressure & temperature instruments, valves) are packed in wooden cases with moisture-proof and shock-proof cushion materials. Loose parts including pipes, flanges, bolts and sealing pieces are sorted, packed and palletized, together with packing list and equipment drawings.
Shipping:
The standard 10-ton-per-day complete pyrolysis unit can be split and loaded into corresponding 40HQ containers for sea export. Large non-standard equipment can be shipped by bulk carrier. For inland mines, combined sea-transport and truck land-transport are available for door-to-site delivery.
Lead Time:
For standard configuration, production, testing and shipment will be finished within 90-120 working days upon advance payment. Lead time will be extended accordingly for customized configurations. Real-site photos and test videos will be provided before shipment for customers to prepare receiving conditions in advance.
FAQ
Q1: Can this equipment produce diesel directly?
A: This is a tyre pyrolysis main unit, which only outputs crude pyrolysis oil instead of finished diesel. To obtain diesel products, distillation and refining equipment shall be purchased separately for further processing of crude pyrolysis oil. Customers can run the pyrolysis host to sell crude oil first and add refining lines later.
Q2: Can the equipment meet environmental requirements and pass EIA?
A: The equipment adopts sealed negative pressure pyrolysis, equipped with standard flue gas desulfurization, denitrification and dust removal system. Flue gas emission indexes meet environmental standards of most countries and regions. Complete technical documents can be provided to assist customers in EIA acceptance.
Q3: Is major modification required for the existing pyrolysis host when adding distillation & refining equipment later?
A: Large scale modification is not required. Oil gas output docking ports are reserved in original design. Later purchased distillation & refining equipment can be directly connected to the crude oil outlet of pyrolysis host with only pipeline adaptation, which reduces modification costs.
Q4: What are the applications of the produced crude pyrolysis oil?
A: Crude pyrolysis oil from this unit can be directly used as industrial fuel oil for boilers, generators and burners. It can also be sold to oil refineries. For further diesel production, distillation & refining equipment can be purchased separately for deep processing of crude oil.
Q5: What raw material requirements for waste tyres?
A: This unit mainly processes waste passenger car tyres, truck tyres and engineering rubber tyres. Pre treatment including impurity removal, shredding and steel wire separation is recommended to improve pyrolysis efficiency and crude oil quality. Cleaner feedstock brings lower moisture & impurities in crude oil for better sales or downstream deep processing performance.
Company Profile & Production Capacity
Shangqiu Otway Environmental Protection Equipment Co., Ltd. is a comprehensive high-tech enterprise integrating R&D, design, production, installation, commissioning, sales and after-sales service of environmental-protection equipment. With more than ten-year experience in solid-waste pyrolysis and resource recovery, we are a professional Chinese manufacturer of complete pyrolysis plants for waste tyres, waste plastics and oil sludge.
We maintain a complete R&D team including senior engineers and full-time process developers, with multiple proprietary technologies in tyre pyrolysis process, oil-gas condensation recovery, automatic control system and flue-gas environmental treatment. Our factory owns standardized workshops with capabilities for pressure-vessel welding, flaw detection, complete-machine assembly and testing. Full-process in-house production is realized from drawing design, component manufacturing to pre-shipment test. Annual output of medium-&-large-size complete pyrolysis sets exceeds 50 units.
Taking customers' phased-investment demands into account, we can supply pyrolysis main unit alone or supporting distillation & refining equipment. Our products have been exported to over 30 countries and regions worldwide, serving more than 10,000 domestic and overseas clients. We provide one-stop full-chain services including preliminary project planning, equipment manufacturing, on-site installation guidance, operation training and after-sales maintenance.
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