Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of small pyrolysis machine in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified small pyrolysis machine, welcome to get quotation from our factory.
Products Description
Compact Pyrolysis Plant
Compact Pyrolysis Plant is solid-waste pyrolysis treatment equipment designed for small-scale solid-waste recycling projects. Developed for customers with limited site space and moderate budgets, it can process waste tyres, waste plastics, oil sludge and rubber scraps to produce marketable pyrolysis oil, carbon black, steel wire and combustible gas. All equipment components are pre-fabricated and individually tested in factory. It requires low-level site conditions and enables fast commissioning, which is well-suited for start-up recycling enterprises and pilot verification projects.
Price Note: Quotation is subject to steel cost, configurations and exchange rate. Reference price for standard 5-10 ton per-day model: USD 36,000-54,000 per set (excluding sea freight, import duties and on-site installation costs). Please provide your raw-material information to get customized quotation.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Rubber/Plastic Products etc | Rubber/Plastic Products etc |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Capacity for One Batch | 8-10Mt; 12-15Mt; 18-20Mt | 1Mt; 3Mt; 5Mt |
| 5 | Oil Yield from Tyres | 38%~45% | 38%~45% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 8 | Fuels Choice | Coal, Wood, Gas, Oil | Coal, Wood, Gas, Oil |
| 9 | Power | 15~22kw/h | 8~15kw/h |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Type of Drive | External Annular Gear | External Annular Gear |
| 12 | Heating Method | Direct Heating | Direct Heating |
| 13 | Type of Installation | Without Foundation | With Foundation / Integrated Base |
| 14 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 15 | Operating Mode | Intermittent Operation | Intermittent Operation |
| 16 | Total Weight (MT) | 25~50 | 10~25 |
Features
① Compact footprint for limited workshop space
With optimized overall layout, the unit can be placed in medium-and-small workshops without occupying large-size plant areas.
② Flexible production rhythm & short batch cycle
Optimized furnace body together with high-efficiency insulation shortens heating-up time for cold furnace. Each batch runs for 18-22 hours to realize one furnace per day. Continuous production is available with sufficient raw materials, while shutdown can be performed anytime when materials are insufficient to avoid energy waste.
③ Modular multi-stage condensation for stable oil quality
Adopt dual-inlet & dual-outlet hot-dip galvanized tubular condensers. Condensation modules can be flexibly adjusted according to feedstock to reduce water content and guarantee stable quality of pyrolysis oil.
④ Modular split-type structure for easy disassembling & transportation
All components can be disassembled. It can be shipped in full container or split into separate modules to adapt cross-border transportation for regions with poor road conditions.
Advantages
① Low investment threshold with fast payback
Initial investment is greatly reduced compared with large-scale pyrolysis plants. The payback period is generally within 24 months, affordable for small-and-medium-sized investors and startup projects.
② Wide solid-waste compatibility & strong anti-risk capability
It can process waste tyres, rubber scraps and oil-bearing sludge. Processable materials can be switched flexibly to prevent equipment idling caused by shortage of single raw material.
③ Recycled combustible gas for low operating cost
Non-condensable gas generated from pyrolysis is recycled as furnace fuel, achieving over 70 % self-sufficiency of heating energy. Only a small amount of external fuel is required for cold-furnace startup, which effectively cuts daily fuel expenses.
④ Complete environmental-protection configuration for easy compliance acceptance
Equipped with desulfurization and dust-removal assemblies for smokeless and low-odor operation. Optional denitrification and activated-carbon adsorption units meet strict emission standards of various countries for smooth environmental-protection inspection pass.
⑤ Easy maintenance & convenient spare-parts procurement Operating spaces are fully reserved for key inspection points. Most wearing parts adopt universal standard specifications available on local market, shortening downtime caused by breakdowns.
Application Scenarios
Upgrading of small-and-medium-sized recycling plants: Upgrade tyre and plastic recycling workshops to turn waste materials into high-value pyrolysis products on-site and cut logistics cost for raw-material outbound transportation.
Pilot projects for start-ups: Conduct small-scale trial production to verify raw-material supply and product sales channels before expanding production lines, so as to lower market risks from large-sum investment.
Pilot-test platform for scientific research & universities: Serve as industrial-scale pilot equipment for experimental research on various solid-waste pyrolysis processes.
Disposal for remote mines / off-field sites: Deployed in remote mining areas to treat local solid waste on-site, and produced fuel oil can be used for on-site equipment.
In-house solid-waste treatment for enterprises: Large auto-repair shops and logistics fleets dispose self-produced waste tyres to reduce external waste-disposal payments.
Packing & Shipping
Packing Method:
Anti-rust paint is sprayed on main large components; precision electric-control cabinets, instruments and valves are packed in fumigated wooden cases with moisture-proof protection; pipes, flanges and fasteners are sorted, packed and palletized, with complete packing list attached.
Shipping Method:
Assembled components can be loaded into 40HQ container; the equipment can be split into modules for transportation under poor road conditions; FCL, break-bulk and sea freight are supported.
Delivery Lead Time:
Shipment within 45-60 working days upon receiving advance payment for standard configurations; lead time will be extended correspondingly for customized requirements. Real-life photos and videos will be provided before delivery.
FAQ
Q1: Is compact pyrolysis plant just a scaled down version of large sized equipment?
A: No. Furnace volume, power matching and control logic are specially optimized for small batch production. It keeps the same pyrolysis principle and product quality as large size units, while reducing installation workload and operation difficulty.
Q2: Are products from this unit the same quality as those of large scale plants?
A: Yes. It adopts identical condensation and purification technology. Pyrolysis oil, carbon black and steel wire meet commercial standards, only the output per single batch is lower.
Q3: Can operators without pyrolysis experience run the equipment?
A: Yes. Operators can work independently after 5 7 day on site or remote training. Lifetime remote technical support is provided.
Q4: What supporting facilities shall we prepare?
A: Hardened and level up site of proper area, industrial power supply, circulating cooling water, oil storage tanks and fire fighting facilities. A complete list of supporting materials will be attached in quotation.
After-sales Service
- Pre-sales customized solution: Configure the equipment according to your raw-materials, site conditions, budget and local environmental-protection requirements.
- Installation & commissioning guidance: Provide remote video guidance until stable equipment operation.
- Complete documents & operation guidance: Deliver assembly drawings, electrical schematic diagrams, operation & maintenance manuals, and offer online training for operators.
- Warranty & spare-parts supply: 1-year warranty for the whole unit.
- 24-hour remote technical support: Troubleshooting via phone and video; overseas engineer service can be arranged for major failures.
- Value-added services: Provide process-optimization suggestions, supporting distillation and carbon-black deep-processing solutions; complete technical guidance is available for equipment relocation.
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