Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of diy pyrolysis plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified diy pyrolysis plant, welcome to get quotation from our factory.
Products Description
DIY Modular Configurable Pyrolysis Plant
DIY Modular Configurable Pyrolysis Plant is a flexible combined medium-small pyrolysis solution for self-configured projects. Customers may select and combine different functional modules based on budget, site space and raw-material types. Designed for small-scale investors, startup workshops and trial-run recycling projects, it can process waste tires, waste plastics and rubber scraps. Users are free to choose feeding methods, condensation units and waste-gas treatment modules. It is widely applied in small recycling workshops, pilot test projects and small-scale waste-to-fuel startup businesses.
Price Note: Final price depends on personalized module selection, optional accessories and configuration grade. Reference base price for basic DIY unit: USD 30 000 / set, excluding ocean freight, import duties and on-site installation & commissioning. Itemized quotation can be offered according to your selected module list and site conditions.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Rubber/Plastic Products etc | Rubber/Plastic Products etc |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Capacity for One Batch | 8-10Mt; 12-15Mt; 18-20Mt | 1Mt; 3Mt; 5Mt |
| 5 | Oil Yield from Tyres | 38%~45% | 38%~45% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 8 | Fuels Choice | Coal, Wood, Gas, Oil | Coal, Wood, Gas, Oil |
| 9 | Power | 15~22kw/h | 8~15kw/h |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Type of Drive | External Annular Gear | External Annular Gear |
| 12 | Heating Method | Direct Heating | Direct Heating |
| 13 | Type of Installation | Without Foundation | With Foundation / Integrated Base |
| 14 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 15 | Operating Mode | Intermittent Operation | Intermittent Operation |
| 16 | Total Weight (MT) | 25~50 | 10~25 |
Features
① DIY modular combination for free module selection
All functional units are independent modular assemblies. Buyers can separately purchase main reactor, condensation assembly, gas combustion unit and flue-gas treatment unit. Full-package purchase is not mandatory; hardware can be matched according to actual project requirements.
② Optimized for compact sites with easy on-site assembly
Structurally optimized for small workshops with limited space. Components are pre-fabricated in factory. On-site connections are mainly bolted with minimal welding work, suitable for simple workshops without heavy-duty civil foundations.
③ Universal reserved expansion interfaces for later hardware upgrade
Universal expansion interfaces are reserved on pipelines and control terminals. Later upgrades such as adding condensers, upgrading dust-removal equipment or installing automatic feeding components can be realized without replacing the main reactor body.
④ Optional manual / semi-automatic operation modes for DIY-project demands
Pure manual mode is available for cost-saving purposes; semi-automatic control panel is optional. Manual mode helps cut budgets for small-scale projects, while semi-automatic operation can be adopted as business expands.
⑤ Light-weight standardized components for convenient local maintenance
Key spare parts adopt general-purpose specifications available on local markets. Clear assembly marks are marked on each module for self-maintenance and simple troubleshooting.
⑥ Multi-grade waste-gas treatment kits for diverse local environmental-protection rules
Basic and advanced flue-gas treatment kits are provided for selection in compliance with local environmental regulations, avoiding over-investment for small-scale projects.
Advantages
① Flexible DIY configuration to control initial investment
Redundant modules are not required. Start-up clients may purchase core unit first and add accessories gradually as business grows, lowering entry threshold for waste-to-fuel business.
② Low civil-construction requirements for small-workshop scenarios Unlike large commercial plants requiring heavy-duty reinforced-concrete foundations, only ordinary hardened ground is acceptable. Suitable for rented small workshops and decentralized recycling yards.
③ Step-by-step upgradable for business-scale expansion
When raw-material supply increases, supporting modules can be added to improve processing capacity and environmental performance. Original main equipment can be retained to protect early-stage investment.
④ Simple on-site assembly to reduce reliance on overseas field engineers
Most components are pre-assembled in factory. Detailed assembly drawings and step-by-step guidance documents are supplied. Local technicians can finish most assembly work and save overseas on-site service costs.
⑤ User-friendly maintainability for self-inspection and part replacement
Adopting widely-used standardized parts, operators can complete routine inspection and simple fault handling independently to shorten equipment downtime.
⑥ Multiple configuration options adapting to varied regional policies Waste-gas treatment grade can be adjusted according to local supervision standards to prevent excessive spending on environmental accessories for regions with relatively loose requirements for small projects.
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Application Scenarios
- Small startup recycling workshops: For micro-entrepreneurs to build low-cost waste-to-fuel businesses with self-matched modules, disposing local waste tires and waste plastics.
- Pilot test projects: For feasibility verification before large-scale investment, testing local oil yield, operating costs and local policy conditions with DIY modular units.
- Educational & research demonstration labs: For technical research, institutional demonstrations and small-batch process experiments. Different modules can be swapped to compare pyrolysis performance under varied configurations.
- Family-run small processing factories: Fit family-owned businesses. Flexible manual-semi-automatic modes match limited on-site operators.
- Small-scale projects in remote areas: For sites with insufficient industrial power supply. Low-power basic configuration is optional and can cooperate with self-power generation for remote-site production.
Packing & Shipping
Packing Method:
Main reactor is painted with anti-rust coating, covered by waterproof tarpaulin with reserved lifting lugs. Modular components are packed separately. Precision electric-control parts, sensors and meters are packed in shock-proof & moisture-proof plywood crates. Pipes, fasteners, sealing pieces and spare-part kits are packed in export wooden cases and pallets. Complete technical documents are provided: assembly instructions, component schematic diagrams, wiring diagrams, operation manual and packing list.
Shipping Method:
Modular split design fits standard 40HQ containers and avoids over-dimension cargo; break-bulk shipment is unnecessary. Multi-axle flat-bed trucks deliver goods directly to project sites for inland transportation.
Delivery Lead Time:
45-90 working days upon deposit receipt, subject to selected modules; lead time will be extended for customized accessories. Real-world photos and videos will be offered for customer confirmation before shipment.
FAQ
Q1: What is the capacity of DIY modular pyrolysis plant and which raw materials can it process?
A: Normal daily throughput ranges from 5 15 tons, determined by reactor specification. It handles waste tires, waste plastics and rubber scraps, but is not applicable for high moisture hazardous waste. Please share your raw material information for module recommendations.
Q2: Can I purchase only the reactor first and buy condensers & dust removal equipment later?
A: Yes, this is the core merit of DIY modular design. You may procure the main reactor first. Condensation, gas treatment and flue gas treatment modules can be ordered later according to business progress.
Q3: What site conditions are required for installation?
A: Flat hardened ground is sufficient; heavy duty reinforced concrete foundation is not compulsory. Water and power supply are required, and workshop height shall meet reactor hoisting requirements. Site layout suggestions will be provided based on your selected modules.
Q4: Is on site engineer from our company mandatory for installation?
A: Not required. Complete drawings are provided and local mechanical technicians can finish most assembly. Paid overseas on site engineer service is available upon request.
Q5: Manual mode or semi automatic mode, which one to choose?
A: Manual mode features lower initial cost for budget limited startups. Semi automatic control panel reduces manual labor for projects with growing batch frequency. You can start with manual mode and upgrade to semi automatic control system afterwards.
Q6: What if local environmental-protection policies become stricter after purchase?
A: Expansion interfaces are reserved. Upgraded flue gas treatment units can be added without replacing main reactor body to comply with updated environmental protection regulations.
After-sales Service
- Technical Document Support: Full-set drawings and operation manual are provided. Online technical support is available throughout equipment service life.
- Warranty Policy: 1-year warranty for whole unit against non-human-induced damage; 2-year warranty for reactor shell. Consumable wearing parts are excluded from warranty coverage.
- Spare-part Supply: Standard spare parts are long-term supplied at factory cost. Some standardized parts can be purchased locally per specifications to shorten lead time.
- Online Technical Support: Real-time text and video support during working hours for fault diagnosis, module replacement and equipment-upgrade guidance.
- Optional Paid On-site Service: Overseas engineers can be arranged for assembly guidance, commissioning and staff training at extra service fees and travel expenses upon customer request.
- Upgrade Technical Support: Technical consultation for later module addition and configuration modification. Retrofit proposals for existing DIY plants are offered for business expansion.
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