Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is one of the leading manufacturers and suppliers of waste tyre plant in China. We are committed to providing high quality customized products with competitive price. If you're going to buy ISO certified waste tyre plant, welcome to get quotation from our factory.
Products Description
Waste Tyre Plant
Waste Tyre Plant is a complete intermittent pyrolysis production line from Shangqiu Aotewei Environmental Protection. Designed for large-scale waste-tyre-disposal projects, it can process raw materials including all-steel tyres, semi-steel passenger-car tyres, waste off-the-road tyres and tyre rubber blocks, with single-batch capacity ranging from 5 tons to 20 tons. Under sealed oxygen-deficient conditions, the complete plant converts waste tyres into fuel oil, carbon black, steel wire and combustible gas. It assists solid-waste-treatment enterprises and tyre-recycling bases to realize resource-oriented disposal of waste tyres, turning waste tyres into high-value saleable products and solving the "black pollution" problem caused by waste-tyre stockpiling.
| Technical Parameter of the Pyrolysis plant | |||
| 1 | Suitable Raw Materials | Rubber/Plastic Products etc | Rubber/Plastic Products etc |
| 2 | Structure | Horizontal Rotation Type | Horizontal Rotation Type |
| 3 | Reactor Size | φ2600×6600mm φ2800×8000mm φ3000×8800mm |
φ1500×2000mm φ1800×4000mm φ2000×600mm |
| 4 | Capacity for One Batch | 8-10Mt; 12-15Mt; 18-20Mt | 1Mt; 3Mt; 5Mt |
| 5 | Oil Yield from Tyres | 38%~45% | 38%~45% |
| 6 | Work Pressure | Normal Pressure | Normal Pressure |
| 7 | Reactor Rotation Speed | 0.4R/M | 0.4R/M |
| 8 | Fuels Choice | Coal, Wood, Gas, Oil | Coal, Wood, Gas, Oil |
| 9 | Power | 15~22kw/h | 8~15kw/h |
| 10 | Cooling Method | Cycling Water | Cycling Water |
| 11 | Type of Drive | External Annular Gear | External Annular Gear |
| 12 | Heating Method | Direct Heating | Direct Heating |
| 13 | Type of Installation | Without Foundation | With Foundation / Integrated Base |
| 14 | Noise dB (A) | ≤ 85 | ≤ 85 |
| 15 | Operating Mode | Intermittent Operation | Intermittent Operation |
| 16 | Total Weight (MT) | 25~50 | 10~25 |
Features
Wear-resistant composite lining structure against steel-wire friction-erosion:
A wear-protective lining is added inside the furnace chamber. The structure is reinforced to cope with continuous friction from steel wires released during tyre pyrolysis, reducing furnace-body abrasion and extending equipment service life.
Graduated waste-heat-recovery system:
It recovers residual heat from high-temperature flue gas of the furnace for raw-material pre-heating. Part of the heat is recycled to cut external-fuel consumption and improve overall heat-utilization efficiency.
Multi-dimensional safety interlock-protection system:
Integrated multi-interlock protections against over-temperature, over-pressure and flash-back. It automatically relieves pressure under abnormal pressure conditions and cuts off the gas circuit in case of flash-back, eliminating production-safety risks and guaranteeing continuous operation of the whole tyre-processing plant.
Advantages
Supports both whole-tyre direct feeding and rubber-block feeding to adapt to varied pre-processing conditions:
Whole tyres can be fed directly without large shredding equipment; rubber blocks can be loaded if a shredding line is available. Flexible upfront-equipment investment makes it suitable for small-, medium- and large-scale tyre-recycling plants.
Front-mounted dust-removal design greatly reduces pipeline-clogging cleaning frequency:
Oil-gas passes through buffer dust-removal first to trap carbon-black dust. Condenser tubes and valves are less prone to dust accumulation and blockage, lowering maintenance workload and extending effective production hours.
Balanced economic value of output products with high added-value from steel wire:
Clean steel wire is fully separated after pyrolysis. Sales of steel wire can significantly raise overall project revenue. Meanwhile, fuel oil and tyre carbon black are produced. Multiple revenue streams enhance resistance against market-price fluctuations.
Complete factory-oriented integrated design for easy overall-project implementation:
The equipment is standardized for factory-level projects, integrating full units for pyrolysis, dust removal, condensation, tail-gas combustion and flue-gas treatment. Customers can build a complete waste-tyre-disposal plant right after procurement.
Application Scenarios
- Large-scale waste-tyre recycling & dismantling bases: Recycling bases with large stockpiles of end-of-life vehicle and truck tyres deploy this complete waste-tyre pyrolysis plant for on-site resource-oriented treatment without long-distance waste transportation.
- Solid-waste environmental-protection disposal industrial-park projects: Industrial parks centrally collect regional end-of-life tyres for large-scale pyrolysis treatment. Produced oil and carbon black are sold externally to fulfil regional harmless-disposal assignments for waste tyres.
- Municipal environmental-governance projects: Applied for bulk elimination of historically stockpiled waste tyres at solid-waste yards across regions, solving black-pollution issues and completing environmental-renovation work.
- Privately-owned large-scale tyre-disposal enterprises: Small-and-medium-sized tyre-processing enterprises invest in the complete pyrolysis plant to form a full industrial chain for waste-tyre treatment and gain profits via multi-product sales.
Packing & Shipping
The Waste Tyre Plant is large-scale complete equipment shipped in split bare-metal consignments. Main pyrolysis reactor, dust-removal buffer tank, condensation unit, waste-heat-recovery device, tail-gas combustion system, driving base and other components are shipped separately. Protective blind plates are installed on all flange nozzles; thread interfaces are coated with anti-rust grease. Motors, instruments and control cabinets are packed in waterproof wooden cases. Seals, wearing parts, tools and spare parts are individually packed in wooden crates. Main-equipment surfaces are coated with anti-rust primer and outdoor weather-resistant topcoat.
Standard complete sets can be packed into 40HQ containers. Extra-large custom-capacity units are delivered by bulk carrier. Lead-time for standard configuration: 50 days upon receipt of advance payment; 70 days for custom high-capacity and fully-automatic-feeding versions.
Trade terms such as EXW, FOB and CIF are supported. Packing lists, equipment dimension-and-weight documents, civil-construction drawings, lifting-point drawings and process-flow diagrams can be provided to facilitate overseas customers' customs clearance, plant construction and on-site hoisting & installation.
FAQ
Q1: Can complete waste tyres be fed directly into this Waste Tyre Plant?
A: Yes. The large diameter end cover supports whole tyre feeding. For higher oil yield efficiency, simple cutting into rubber blocks is recommended to speed up pyrolysis reaction and shorten per batch production cycle.
Q2: How often shall the front mounted dust removal buffer tank be cleaned?
A: Depending on daily processing capacity, dust cleaning is generally required every 7 10 days. Regular cleaning prevents dust from entering the condensation system and keeps the oil circuit unobstructed.
Q3: What is the quality of pyrolysed tyre steel wire and does it still contain rubber impurities?
A: Steel wire produced under normal pyrolysis processes has little rubber residue and can be sold directly. If raw materials contain many impurities, auxiliary simple steel wire grinding equipment can be matched for further purification.
Q4: Approximately how much fuel is consumed per ton of waste tyres processed by the complete plant?
A: Benefiting from the waste heat recovery system plus combustion of recovered pyrolysis combustible gas, external fuel consumption is low. Supplementary fuel is only needed for initial heating up. Normal production mainly consumes combustible tail gas generated by pyrolysis itself.
Company Profile & Manufacturing
Shangqiu Aotewei Environmental Protection Equipment Co., Ltd. is located in Shangqiu, Henan Province. We specialize in R&D and manufacturing of complete solid-waste pyrolysis plant equipment. Our product portfolio covers full-set pyrolysis plants for waste tyres, waste rubber, waste plastics and oil sludge.
Our enterprise owns large-scale standardized workshops fully equipped with plate-rolling, welding, CNC-machining and non-destructive-testing facilities. All reactor welding and flaw-detection procedures are completed in-house. We can undertake multiple medium-and-large-scale pyrolysis-plant projects annually.
With more than 20 years of experience exporting complete sets of equipment, our projects have been implemented in many countries worldwide. We are well-versed in local solid-waste environmental-protection standards, sea-freight-packing standards, customs-clearance documentation and overseas-project-delivery procedures.
Beyond supplying standalone equipment, we provide full plant-level project services: raw-material sample testing, project-process planning, plant-layout design, civil-engineering foundation drawings, equipment installation-commissioning, operator training and after-operation-maintenance technical support.
In terms of quality control, every main pyrolysis reactor undergoes strict ultrasonic non-destructive testing and hydrostatic-pressure testing before shipment to guarantee pressure-vessel safety. Holding full import-&-export qualifications, our company can independently complete customs declaration, certificate-of-origin application, freight booking and all other export-related workflows. Safety stock is maintained for frequently-used sealing parts and wear-resistant components to guarantee long-term stable production for domestic and overseas customer plants.
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